Yep, there was one bearing of all six which was damaged. Not to the extent of the really chew units, more like the ones on the side page which look like flakes let loose.
Anyways, its really strange how one showed this type of failure and the rest looked like new. In fact a diesel mechanic came by tonight and after viewing the bearings suggested not changing them.
He had never seen a big end bearing fail in that way and thought someone had damaged it in assembly.
We changed out all the bearings and check clearance, 2 thou across the board. Damn good machine work on toyotas part. And to mention if you want to change the water pump on a 1HZ or HD-T you have to pull the timing belt off and cam shaft seal retaing housing, reall PITA.
Good call on changing the clutch and water pump Tom as the clutch was done and the water pump although not leaking was very tight.
Another plug for OTC, the engine stand with gear head rocks as I can spin the motor with one hand. Went to my friends house to help him rotate his 454 on a old school stand, not a easy task for two people.
Thanks for the link to that web page, good to see the exact same damage so I know what to look for.
Rob