OK, more success!
Today I installed and plumbed the BACS diaphragm, and added a VSV to control the SICS system. I found out that the vacuum pump held a vacuum even after the motor was shut off, thus defeating the purpose of SICS and need for the added VSV.
The pic below gives a good indication of how I have set this up. The vacuum from the vacuum pump is first is T'd at the blue VSV for the A/C Idle Up, then T'd to the red VSV for the SICS (triggered by IGN), with the final line going to the manual diaphragm for the BACS. It is actually a very simple setup.
While I was "in there" I decided to follow the FSM test for the Boost Compensator, and it failed. It is supposed to hold pressure, but it was not meeting spec...thus I needed to pull the aneroid and see if the diaphragm was torn.
First order of business was to get the cover off while the IP is in the truck...not simple with the 1HD-FT, as a standard 5mm allen key does not fit. Out came the grinder, and I have a custom SST now.
What I found was the two spring seats which on each side of the diaphragm had rust between them and the diaphragm, thus I cleaned them up with steel wool, and also cleaned the rust off of the diaphragm. This helped to get it back close to spec (though I will be adding a new diaphragm and seats to my next order from the UAE).
I do not think that my aneroid is stock, as the base had a factory cut to allow it to be re-inserted into the pump easily. Another item was that I had to remove the diaphragm from the pin before it would clear the pump and intake manifold. Anyone else with a 1HD-FT have the same pin or have an idea what this one may have come from?
It was indexed to be just about the max fueling setting when on boost.
So, once everything was back together I went for a 10 mile drive to warm up the rig and be sure that everything was working correctly. The truck had more power, and enough that when I came up my hill (12% grade) in 2nd gear in the rain, the truck hit 20psi of boost, and for the first time did a four-wheel burn out.
I figure that I can now start fooling with the fueling.