FJ45 LWB truck project

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Joined
Jun 2, 2006
Threads
10
Messages
201
Location
So. Cal
Hi,
I am a new guy here but I have had my FJ45 LWB for a few years. During those years I have had a lot of fun driving the truck on and off-road. Here is how the truck was setup when I bought it. 1965 LWB with spring over lift on 35” BFG All Terrain.

I was told it had a 327 with a 4 bolt main. When I pulled the pan to replace the gasket I verified the 4 bolt main but the motor numbers look like a 350 cubic inch not a 327. I still need to do a little more research to verify exactly what it is but I can say that it has peanut spark plugs so the heads are from a 350. It is running ram horn exhaust with a 2 barrel crab. Cooling was accomplished with a home made shroud with the stock FJ radiator. We modified that with a Ron Davis Aluminum radiator with duel electric fans.

The front end was a late model Land Cruiser with disc breaks and warn locking hubs. I had it rebuilt because it was leaking and the fluid was very dirty when I changed it. We installed new bearings, seals and an ARB air locker.

The transmission was a leaking Turbo 400 out of a Buick which someone had hacked to fit the Chevy block. I took pictures but they got erased unfortunately. This hack job included blowing holes in the case with a torch and welding tab on both sides so they had something to match up with the block. I bought a new housing and had a transmission shop rebuild the Turbo 400 with a shift kit and stronger second gear.

The transfer case also leaked from what I found out later was a 3 inch crack in the upper portion of the case. The transfer case was similar to the transmission as there were no salvageable parts left so we scraped that and had Advanced Adapter built an Orion for the rig.

The rear end still needs to be rebuilt and have an ARB locker installed but that will be done down the road because of the other problems that cost much more than expected.

The body had a fairly nice restoration done some time ago. I think that the truck was restored stock and then some hacks did the spring over and V8 conversion because the difference in the quality of work between the body and the mechanical. There is some rust peaking through that will have to be addressed during the next tear down.

We were in the process of changing out the transfer case when we realized that the transmission also needs attention. While we were under the truck we also noticed that the mounts to the transfer case as well as the motor were done buy someone that must have been either in a big hurry or just did not know what they were doing. The transfer case hung down below the bottom of the body because the drive train was mounted to far back.

So today I am removing the motor so we can relocate the drive train about 2 inches forward and one in lower to get the drive train 4 to 6 inches higher at the transfer case.

I am a back yard mechanic that likes to work on cars but this will be by far the most involved project that I have taken on. So far I have read most of the post in the FJ 45 area and lots of the other posts on this forum and it sounds like there is a lot of experience here. So your help will really help me out.

Pictures will follow. I just need to figure out how to post them and start snapping some shots of our progress. This will not be as fast of a restoration as some because I have a family and a business that require a lot of my time.

By the way we also have a late 80’s four runner, two old CJ’s and a 2005 Rubicon that my boys and I use for camping trips to the local deserts and mountains.

Cheers,

Jim
 
Ironmanfj45 said:
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Pictures will follow. I just need to figure out how to post them and start snapping some shots of our progress. This will not be as fast of a restoration as some because I have a family and a business that require a lot of my time.


Welcome! Looking forward to seeing the pics. Buy a silver star and you can post as many pics as you want and also support this great site.

I hear you about lack of time due to family and having my business own me!

Brian
 
Welcome, sounds like a good project. I found a '66 last year and it is very slow in coming together. I get to work on it about 4 to 7 hours a week if I am lucky. Where in S. Cal are you located. I am in Palmdale.
 
Hey Brian,

Hmmm, silver star. We use to have to earn those... now that my hair is silver I can buy one. Sounds like a plan. Thank you for the welcome.


California Cousin,

I live in northern San Diego county in a little town called Fallbrook. Where are you at with your restoration?

As for our project, I got the motor out and on the stand then started working the frame. Lots of work ahead. I will post pictures tomorrow after my silver star arrives.:D

:beer: Cheers, :beer:

Jim
 
This is the truck the day that I bought it.
toyota-1.webp
Here is the last time at the desert.
Toyota-2.webp
Here is the motor when I bought it.
Toyota-3.webp
Well that's all for now I guess that 3 is my limit till tomorrow.

Cheers,

Jim
toyota-1.webp
Toyota-2.webp
Toyota-3.webp
 
Welcome Jim!

Another SoCal 45 owner here! Mine is a 64 and it's my daily driver. ;)

From your engine bay photo, it looks like you not only have the later model brake booster system [not standard on 65s], but also the correct firewall brace for that booster.

Perhaps your cab is from a later model truck than you realize.:confused:

Mark
 
Firewall

You are very observant. Yes someone has done a real nice front clip to correct the problems created by the brace that would cuts through the updated brake system. This clip starts at the floor boards. The windsheld is also a later model but they kept the old style front bib and split hood. There are some things that are done very clean and others that make me sick.

Here is a picture of the motor mount on the drivers side
Teardown2.webp
The hack job on the power stearing unit.
Teardown1.webp
Here is a better picture of the firewall with the motor still installed.
Teardown3.webp

Cheers,

Jim
Teardown1.webp
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Teardown3.webp
 
Teardown update

Hi,

Here is a picture of the motor removal.
Teardown4.webp

And my helper/son Brian.
Teardown5.webp

Motor gone, time to start on the frame cleanup
Teardown6.webp

I am in contact with a guy that does suspensions in So. Cal. that may be able to put together a package of just the body mounts that we need for the long bed truck. I contacted TLC today and it looks like $210 plus tax and shipping to buy a FJ 40 and FJ 55 body mount kits. The parts guy had to check with Jonathan to verify what I needed. Should have more info tomorrow.

Cheers,

Jim
Teardown4.webp
Teardown5.webp
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That is a cool lookng truck with a lot of potential. Good to see it in the hands of someone wanting to do it right. Good luck with it. I would like to check it out someday when I am down that way.
 
Kellyo,

Thanks, just let me know when you are comming down my way and I will get you directions to my house. We are about 30-40 minutes east of Oceanside.

Cheers,

Jim
 
Ok, we got the motor mounts out as well as some other unwanted items welded to the frame.

Here is a picture of the differance between the old school and the new and approved advanced adaptors motor and transfer case mounts.
Teardown7.webp

Here is one of the frame minus mounts
Teardown10.webp

This is the front clip welding job on the floor board for those of you that asked about that.
Teardown9.webp

Now it's time for lots of degreasing and sanding on the frame to get ready for primer.

I found that it was acutally more expensive to order seperate parts from Engery Suspension's distributor than to get two seperate kits at least for now. Energy Suspension would barly even talk to me their customer service sucks. I am either going to fab up my own or get two kits from Jonathan at TLC 4x4.

Cheers,

Jim
Teardown7.webp
Teardown10.webp
Teardown9.webp
 
Last edited:
Just to jump back a bit...
AFAIK the 66 and later cabs had the louvres for the heater vent on a 45 degree angle and there was a separate piece that was fastened on, not stamped into the main panel.. couldn't tell if yours was or not. Regardless, it is a very nice rig- lots of potential.
 
Hi,

I am ready to get back to this project and have been looking for all the brakets and pullys to change from a long water pump to a short water pump to get a couple of more inches of clearance out of the sbc. I have been having a hard time finding the right stuff to fit what I have. Have any of you put a sbc with a turbo 400 in your lwb without the short water pump?

Cheers,

Jim
 
Hick tip on the bed mounts- I found that an old bald bias ply tire has the fabric reinforced rubber look, cuts with skil-saw, sands with a course sand disc on a grinder and comes in various thicknesses depending on where you cut it out of and how thick the tires are. Might seem backward but will last as long or longer as the OEM and free less your time. Punch holes in it with a big leather punch, spent rifle cartridge/small tube and a block of wood.
 
Back to Work

Hi All,

I have started back to work on the FJ45. I replaced all the body mounts with parts from TLC. It was interesting what was being used for these mounts by the previous builder. The TLC kit was expensive but a very nice kit or should I say two kits. We put the motor on a motor puller slid it in between the frame rails then slid the new Turbo 400 and an empty transfer case under the truck and bolted them together. Then we bolted in the Ron Davis aluminum radiator. Once that was completed we used another motor puller on the tail of the transmission and started to get things in place. We found that the new Advanced Adapter transfer case mount was too wide for the FJ45 so we ended up using the old one that came off the truck. It is not in the best of shape but it fits with a little grinding to where the new rubber mounts will bolt up. We will sand blast it and repaint to try to dress it up a bit. With everything in place we figured out where the plates needed to be welded to the frame. Then we pulled everything back out and welded in the plates. Because we are not only moving the motor forward to gain the needed clearance in the rear we are dropping the motor a few inches. We hope this will help the center of gravity and the driveshaft angle. With the motor in the new position we found that it will allow for greater air flow through the radiator because the motor will not be blocking it as much as before. This required shaving off the outside ends of the motor mounts so they would fit between the frame rails. Next step is to put it all back together and get the motor and transmission mounts in their proper location and tacks them in place. Then everything comes back out to weld in the mounts. By then I figure I will be able to remove and replace the drive train in record time. Unfortunately this is the busy time of the year for my company so weekends have been used to make money. The good news is the rebuild fund is getting larger.

Cheers,

Jim
 
Hockey pucks have more uses than ya thought? :) Looking good!
 
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