Coolerman

Sweet truck for sure. Yes it is missing the fusible link system at the battery.

Guess I should have specified US based FJ40's?:idea: So on my 1971 FJ40 the t-case has a switch on the vacuum shifter that turns on the 4WD light when engaged. Where is the switch on these 83-84 t-cases for that purpose? I need to expand my...

I was not aware of FJ40's after 1974 with 4WD lights? I have a perfect OEM 1982 rear chassis harness and it does not have the 4WD light wires or reverse switch wires for that matter. The trucks built 1980-84 have an under dash harness, the...

Wow! What a journey that truck has been for you! One glaring safety issue I saw in your wiring pics: You do not have a fusible link installed! The pic showing the 10ga White/Blue wire is where the fusible link should plug in. That wire should...

I use GXL for 18-14ga and SXL wire for 12-10ga. Bit thicker coating but slightly less flexible. If you want Sumitomo wire, you will have to order it from Japan.

Glad to see some responses from folks that have actually worked on repairing harnesses. Your responces reflect WHY I got out of doing this work. No one is willing to pay shop rates for 30-40 hours of actual work for "a simple harness". I was...