swinging mirror fix; broken mirror post

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Joined
May 30, 2010
Threads
9
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Location
Arlington, Texas
A few month back, someone bumped my driver's side mirror in the parking lot at work. When I left work, I noticed the mirror was folded out, but the mirror itself wasn't damaged. I rotated it back in place and drove off. While driving, I noticed it would swing about whenever stopping, turning, or accelerating.

A quick search on MUD revealed much about the shaky mirror syndrome, but not much about swing-dancing mirrors. I removed the mirror to take a look. The diagnosis: a broken post. I didn't have time to try and track down a used mirror of the right color, and the thought of paying Toyota handsomely to replace a part that was not well designed IMO was not an option. I needed a quick fix, one that would be cheap, durable, and permanent. Here's my solution, for what it's worth.

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In this photo you can see where the post "ears" have broken off. The retaining clip has nothing to grab onto anymore.

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Looking at the bottom; note that the mirror motor wires are routed through the post.

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A lock-washer, closed and ground down to fit inside the post and sit on the "lip" seen in the above pic.

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A test fit: perfect.

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With the washer in place, I ran a bolt through the post.

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Here's how it looks underneath.

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Applied some grease to the seat of the post.

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Reinstalled mirror housing, spring, and retainers.

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Added fender washer, then torqued down nut as far as it goes. For this application I chose to use a nylock nut, although some loctite would do the trick otherwise.

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Everything assembled, mirror ready to go back on truck.

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Mirror mounted on truck, bottom cover off. I had to re-route the motor wires. I was able to snake them through this other opening; fortunately there is enough slack in the stock harness that it is not an issue.

Note: it's been several months and the fix is holding. Mirror moves and feels better than the passenger side mirror.

Matt
 
Elegant fix, I have the same problem, looks like I have no more excuses for leaving the hose clamp on there. :hillbilly:
 
great write up on how to repair the broken post! had that problem a couple years ago, dropped some serious coin on replacing it...
 
SWEET! Much better than just redrilling the upper shaft and inserting a screw...
 

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