What tapered thread system do Toyota use? (1 Viewer)

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Wasn't sure where to post this question.

The specific parts are a tapered threaded port on the water pump (and engine block) of B Series diesel engines, but the question is a general one. It relates to parts from Toyota with the 6th and 7th numbers '52'. So, for example:

90345-52001 - this is a tapered blanking plug which is used on the water pump (no ACSD) and as an oil gallery plug on the block of a 3Bii or 14B.
90404-52028 - this is a water outlet union which connects the water pump to the ACSD on a 14B.

The plug mentioned above is used on dozens of different Toyota models.

I have a 'G1/4-19' parallel (bottom) tap, which I believe is a BSP thread. It's 19 TPI (not the 18 TPI of the American NPT system). But I cannot get the tap into the tapped hole on a 14B water pump. The shank of the tap will fit snugly down the tapped hole, but I cannot get the tap threads in.

Could anyone suggest what's going on here? Is the hole perhaps indeed 1/4"-19 TPI but made with a tapered tap?

Or is there another tapered tap system which is very similar.

The reason I want to know is that I wish to tap out a temperature sensor hole on my water outlet to accept the above mentioned water outlet union to connect a turbo coolant bypass hose.

Thanks!
 
Everything Toyota I've run into so far and most other jap equipment has been BSP. They would have in fact used a tapered tap and not a standard tap. The way to know for sure is to try the outlet union on a 1/4bsp die. Get a 1/4 BSP tap it and should work well.
 
From what I can tell the G1/4-19 tap is a BSPP thread, whereas Toyota uses BSPT thread. The tap you have is parallel thread, the hole will be a tapered thread. What’s the difference between BSPP and BSPT? - QC Hydraulics - https://www.qchydraulics.com/whats-the-difference-between-bspp-bspt.html
I think you're right on the money, thanks! The question now is whether a parallel tapped 1/4" BSPP hole will seal a tapered 1/4" BSPT union with thread lock. I would guess it will be OK as the system is barely above ambient pressure. Or should I get a 1/4" BSPT tap to be sure?
 
I would go with a tapered tap just to be on the safe side, but then I'm fairly particular about threads matching up right.
 
if your straight tap wont start in the factory made hole where that union usually goes then you need a tapered tap, don't want to make it too big and then not be able to tighten it up.
 
I think you're right on the money, thanks! The question now is whether a parallel tapped 1/4" BSPP hole will seal a tapered 1/4" BSPT union with thread lock. I would guess it will be OK as the system is barely above ambient pressure. Or should I get a 1/4" BSPT tap to be sure?

It's not best practice, but should still be ok.

If you're in a hurry, use thread tape or paste, and bolt it up.

If you're not in a hurry, buy a tapered tap.
Might cost you $20-30+shipping
 

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