Toyota Rear Suspension Build Up

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Joined
Jun 29, 2008
Threads
11
Messages
44
Location
Colorado Springs
Hello Everyone!

It's great to be back in the land of the living! In april of last year I decided to do a triagulated four link rear coil set-up from scratch in my garage. My friend Dustin wanted to learn how to fab and weld, and sice he"s still young and strong as an ox, i enlisted his help and away we went! I should stop here to mention that the economy played a huge role in the amount of time it took to get this done. Thanks Wall Street!

Dustin and I decided that we were going to make as many parts from scratch as possible so all we bought was Johnny Joints, TJ front coil springs, Urethane bushings, mounting tabs for the links and an a** load of steel, mig wire, and welding gas. All we had to work with was a good mig, chop saw, grinder, cut off wheels, and an oxy/acetelyne torch. this was a really low budget / garage build. That being said, i believe I'd commit murder for lots of money and all the cool fab tools you see on TV!

After lots of torching, grinding, chiseling, and cussing Dustin and i got everything out of the way and started fabbing it all back together. I gotta say that i forgot how much I hate math! Anyway, Dustin and I burned quite a few saturdays just making parts before we ever even started welding anything to the frame. One saturday, Dustin spent 9 hours straight on the welder while I was busy making parts. All of the big parts went together nice and easy but as they say, the devil is in the details. I think we spent more time on gussets, and detail pats than anything else.

So with hunting season looming we managed to get the toy done and of course it's first run was hunting season. The first day i managed to snap both lower shock mounts clean off because of the amount of travel the suspension has, though I'm blaming Dustin cause he built them! That was the only glitch that I had Everything works the way it's supposed to. Maybye a little too well, I had to run back into town with no shocks and I gotta say that those rear coils are soft.

The rear coils have settled about two inches now, so I'll have to correct that, and I need to relocate my upper shock mounts as well. I have a slight interference issue between the shocks and the upper links, but other than that I'm vey happy with the way it turned out. I'm gonna try to upload some build pics.
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We did it old school and honestly, got lucky. The rear end lifts instead of squats when u let the clutch out or give it some gas. I managed to get to the river on Hackett in the snow with no chains during hunting season so I'm happy. I cant wait to get it out on a good run to see what it'll do

Charlie
 
I managed to get to the river on Hackett in the snow with no chains during hunting season so I'm happy.
Charlie

Isn't Hackett closed from the Park County line the the river?
 
Lol, I wondered the same thing. Somehow, There is a trail that takes you down to the river and then you run into hackett and take it out, but it is for atv's only. curious.
 
I really didn't know that. Maybe the forest service opened it up for hunting season? The main gate was open and I didn't see any signs so I guess I better read up on that. Anyone got a link that I can go to. I'm not interested in being someplace I'm not supposed to be, I can't stand that. Anyway, sorry about that!

Charlie
 
Hackett and longwater are supposed to end at the teller county line. It should be post and cabled. Park county is not allowing the trail to continue past the county line to the river.

Someone ought to report it to Predator Off road.
 
Sent them an email.
 
I just spoke to a friend who was up there during third season and he said there was a chain up at the county line so I guess some chuckle head pulled the chain down, and of course I was busy looking for elk so completey missed it. Thankfully someone put the chain back up. Still, my fault for not doing enough research on the trails up there.

Charlie
 

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