Put the same info on the troop carrier of Australia Facebook page and got a few more ideas to work thorough. So far I've got;
- Turbo boost leak, compression coming back through valves and creating an over pressure at the butterfly valve. (Doesn't seem likely to me as the butterfly valve in a 12ht is always full open when running, accelerator controls fuel delivery not air)
- Something stuck under the peddle (nothing there)
- Throttle linkage stuck (disconnected accelerator cable and both move freely when engine is not running)
- Bent throttle body or sticking shaft (see first point. This would make ignition and shutdown difficult but no affect while running. Startup and shutdown are working fine)
- Idle up solenoid stuck (in my mind this makes the best sense, all parts of the throttle move freely while the engine is off, making vacuum is pretty much the only thing that changes when running. If it were the injector pump, shouldn't the firmness always be felt even when the engine is not running? The idle up solenoid sits directly on accelerator linkage, if it has seized or is otherwise playing up via vacuum issue, it would be applying constant pressure to the linkage making it hard to move past a certain point)
The last one is what I'm hoping for but will have to wait and see really.