So I am New to IFS... I got a couple ?s

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Aug 30, 2007
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1. What common problems do IFS rigs have a

2. How much difference is changing a CV than birf

3. What preventive maintenance can I do to ensure everything is good to go and stays that way

4. What is normal wear and tear for a IFS ie Wheel bearings, seals and what not

5. What are some no no's to wheeling a IFS

Thank you in advance for any tips. This shall be an interesting journey.
 
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OK, here goes:

1. I would say the the weakest part of the IFS setup is the idler arm. I have replaced many of them, they either get bent or the bushings in the pivot wear out. I don't think the CVs are as weak and flimsy as some people think, they get a bad rap. As long as you don't over flex them and run manual hubs so they're not spinning when in 2WD, they should last a long time. I have heard of some people busting the torsion bar socket on the upper A-arm, truck looses all suspension on that side when it happens. Never seen it myself, but some people carry a spare just in case. The front diff is only ~7.5" so a little weaker. Very few locker choices for this diff.

2. I think changing a CV is a lot more work, but you can prep your truck to make it a lot easier. If you remove the pressed-in studs from the diff flanges and go with regular bolts, this will really help.

3. Install grease zerks on your ball joints and keep them greased, same for the idler arm. Maybe get a beefier idler, there are several out there. Get rid of the stoopid drive plates on the front wheels, install manual AISIN hubs, disable the ADD system. Get some fresh grease in the spindle bushings, or upgrade them to needle bearings. Keep grease on the steering stops.

4. Wheel bearings are usually long life, as long as they stay adjusted and greased, seals are keeping water out. Spindle bushings do wear out eventually. Keep an eye on the ball joints.

5. Don't expect a lot of flex, unless you have made a total upgrade to longer arms, flexy CVs, etc. The usual "don't back up hard with the wheels cut hard either way", things go BOOM.
 
Thanks for the info KLF. The way it is set up is as followed, can you tell me if it is a decent set up for an IFS system

OME Front/Rear Shocks N72f/N98
OME Steering Stabilizer SD33
OME HD springs HD901
SDORI BJ spacers
SDORI custom 1" Rear coil Spacers
Downey Pan Hard Bracket
Sway-a-way Torsion Bars
Sonoran Steel Rear front lower control arm Truss

Drive Line
Warn Premium Hubs
Yukon 4:88 gears
ARB front & rear Air Lockers w/ARB Big Compressor
Hayden Transmission Cooler

Jonny
 
Maybe get a beefier idler, there are several out there.

I only know of the Total Chaos one, which is a bit pricey. I ask as mine is bent and at the moment im looking at $150 for the part itself, new. But I havnt picked it up yet so i still have a choice... what other stonger ones do you know of?
 
JonnyFJ: That's an impressive list, but I would still plan to change out the Warn hubs for AISINs. What you could do is get a set of AISIN hubs, carry them with you on the trail, then when the Warns grenade just put the better AISIN on as a replacement.

The other thing I would do is gusset the upper control arm mounts on the rear axle. I have seen them get torn off without a lot of effort, I did it once myself out at Moab.

Axed: I'm not familiar with any others, but I seem to remember seeing them. Maybe Jerod will chime in. Another option is to get a couple of $20 AutoZone ones (lifetime warranty!) and treat them as disposable.
 
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