'beef-up' my existing original alternator OR should I go w/a bolt-on Mean Green unit? Any / all info. is appreciated. Thanks
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With larger alternator, you should not really expect a voltage increase. Under load the voltage should stay higher because the alternator is putting out more current instead of dropping like the voltage would on a lower ouput alternator. Dual battery setups work to some degree, but are not really a solution to an underpowered alternator. It's like putting a bigger gas tank in your truck and expecting it to go faster. Your current requirements are only increased until the batteries lose their charge, then it's up to the alternator to charge them again. If I were to do it on mine, and someday I might, I would resource an oem alt of larger size and try to retrofit it. Toyotas are reliable for a reason, and if you start putting crappy parts onto it, it is no better than a GM!
(Hope the grammar nazis do see that)
The idea behind a higher output alternator is increasing the amperage or current flow. You will know you have an underpowered alternator if you keep running your healthy battery (or healthy batteries) down and you are unable to start. Otherwise, if you are unable to get enough current to operate an appliance for the required amount of time than you may need a bigger battery.
In other words, if you have an appliance that requires 300-400 amps then it won't matter how heavy duty your alternator is unless you have one that is ambulance sized or something crazy like that (have fun trying to get it to fit). You need battery capacity and unless you are using your super thirsty appliance constantly (100% of the time while driving - if you are using it when not running you are again in need of more battery capacity) your 100 amp alternator should be able to provide plenty of charging current. Remember that the alternator provides an overabundance of amps to run the chassis and charge the primary battery from the factory. There is plenty of current left over to charge an auxillary battery under most circumstances that are typically discussed in this forum. Actually, I have yet to hear of situation where it wouldn't work.
Exactly. Bigger batteries for a huge (300-400amp) draw for a short time. Bigger alternator for a moderate (say 100ish) amp draw consistently or for longer periods. Or just to charge the 2 batteries faster. Will a larger alternator charge the batteries faster after a large draw like a winch pull or something?
Thanks for all the info. I just want to run a 12v winch without any potential problems...I don't have any other 'thirsty' electrical accessories. Is stock setup sufficient? Any suggestions??? Thanks again...
Seat heaters? What's that???i used to have a dual battery set up with a deep cycle and a regular battery and a IBS dual battery controller. with all my lights and seat heaters stereo ect on while cruising at low rpms I never killed both batteries but would have to manually connect them to prevent from killing one. I was surprised how quickly all the accessories added up. if I didnt have the extra IBS readout I never would have known how close I was to having a dead battery....or two!

Go with the 2UZ alternator upgrade and keep it Denso.
Do you happen to know if there is a bolt-on upgraded alternator that fits the 1-HDT in my 1994 HDJ81?
27060-66070-84: will work on 24v start, 12v operating system. Pigtail/splices will need to be changed out on the harness side.