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Anything you do with the air intake will be min at best. The tires and rack far outweigh anything you might get back from an air filter. I dont think you have ever stated if you have a auto or a manual. The 6spd are geared lower and wont get as good a MPG as the auto. Also out of curiosity how many miles are you getting on a tank. I can usually get 300 on a highway tank at 70 MPH or less. Around 250 to 260 in town.
I don't want to lose the rack or tires, so I am just looking for things here and there to make up some ground. A couple things I am going to try is switching the steelies out for some lighter weight alloys, air up the tires, and I'm still not sure if a K&N CAI will be more effident then the stock TT set-up (is the stock TT setup the same as the TRD CAI?). BTW it is an automatic. I have not let it get that empty yet, I wasn't sure how big the tank was, but now that I know it is 19gal I will see how far I can get....BTW the light comes on after using 15gal?!?