New 80 owner, fuel vapor/exhaust smell issues

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Joined
Oct 31, 2016
Threads
8
Messages
44
Location
Wisconsin
Hi All,

I got the bug for one of these 80's things, and after a long time lurking classifieds I finally pulled the trigger on one a couple months ago. It's been great but I'm experiencing a pesky issue and I'm posting the symptoms and what I think are relevant details in hopes that a cruiserhead out there can save me some more time and $$ in chasing this down.

Symptoms: 1997 LX450 171k miles. I first noticed a strong fuel smell on startup and idle, and thought it was just running a bit rich at startup. Then I started to notice that the exhaust/fuel smell is coming into the cabin, and seem to have pinpointed that it is coming in through the outside air vent (toggling to the air recirculator eliminates the smell). The vapor smell occurs only at idle/stop, not when the car is moving.

This had the hallmarks of being a potential exhaust leak so I've had it looked at by an exhaust shop (twice) and they are telling me that they do not see an exhaust leak. I have also been driving with a CO detector and so far no hits on that either.

In digging in some more, smell seems to be more like fuel vapor and it is strong outside of the driver side front of the vehicle. Under the hood I'm tracing the strong fuel smell to the area near the charcoal canister, so I thought that would be the culprit. Last week I swapped out the CC with an AC Delco non OEM unit and although the canister seems to be working better (no more pressure/whoosh sound coming from the gas cap anymore), the fuel vapor smell persists in the cabin and around the car (Son-of-a...). I should also note that the smell consistently there every time I run the engine.

Here's where I'm at with it now, and I would appreciate and value the feedback of anyone that may have an idea of what the culprit is before I start replacing more stuff.
1. Leak in one of the hoses connected to the CC or somewhere in the EVAP system. I'm planning on just replacing them all to see if that fixes it.
2. Leak somewhere else in the fuel line (not sure if this would produce the strong smell so close to the driver side of the engine bay or not)
3. Catch can/hoses/PCV valve etc - anywhere else that could be leaking that could produce a strong fuel smell on one of these rigs?


Here's some additional background on the vehicle: As mentioned, the headgasket most likely blew at some point because I was told by PO that a lexus tech buddy of his rebuilt it around 160k miles. No paperwork. I did check the head and the VIN on the head does not match the VIN on the vehicle door.

-You can tell the valve cover gasket was done recently, and all of the hoses coming from the top of the engine (eg PCV) are routing to a catch can mounted on the edge of the driver side firewall.
-Custom exhaust has been put on at some point
-not seeing much fluid leaking from anywhere at all, no fluid on ground ever beneath the car. There may be a very slight power steering pump seepage
-I plugged in an OBD2 reader and not getting any error codes
-OBD2 says the engine coolant sits between 178-181 depending on the outside temperature I've driven it in (30 degrees F - 80 degrees F outside temps). From what I understand this is a bit low (definitely seems to be running rich, whether or not that is a CF to the issue I'm not sure.
-the lines going to/from the CC look good to my eye.

If you made it to the end...you're a trooper. Thanks for your help!
 
You prob need to replace your charcoal canister/filter. Search here on MUD, many write-up's explain what you have and how to correct.

Enjoy !!
 
Change your gas cap.
Check your fuel tank for a crack (there are a number of posts about this. They all crack in the SAME place.)
You've already changed your CC.

Do your get pressure/vacuum at the tank when you fill up? If so, you shouldn't be.

Search is your friend.

Good Luck!

Welcome to the Forum.
 
This was probably lost in the length of my initial post, but I did already replace the charcoal canister with a non-OEM unit after reading through the threads here on MUD about strong vapor smells (outside of the truck) and some pressure building up in the fuel tank. Unfortunately it did not have any impact on the problem.
 
Change your gas cap.
Check your fuel tank for a crack (there are a number of posts about this. They all crack in the SAME place.)
You've already changed your CC.

Do your get pressure/vacuum at the tank when you fill up? If so, you shouldn't be.

Search is your friend.

Good Luck!

Welcome to the Forum.

Now that I've switched out the CC I'm getting no pressure or vacuum at all the last 2 times I filled up the gas tank. I'll take a look at the fuel tank itself, thanks!
 
Now that I've switched out the CC I'm getting no pressure or vacuum at all the last 2 times I filled up the gas tank. I'll take a look at the fuel tank itself, thanks!

When you fill it all the way up, it tends to drip under the middle of the truck, near the drive shaft. you cannot actually SEE the crack with the tank in place.

You CAN pull the rear seats, lift the carpet, and access the fuel pump area to determine if you have a hose cracked or leaking.

Otherwise, you MAY need to drop the tank. Do it when it's empty.....just sayin.....
 
Had the same problem. Charcoal canister was not working. Now I have a cracked gas tank due to excessive tank pressures. I just vented the tank line to the charcoal canister into the air and cap the charcoal canister. No more gass smell and pressure.
 
You may not have any engine codes, but I had a strong smell of gas similar to what your describing prior to pulling my injectors out for cleaning. I would check all this too.

Also, dumb question though, but do you see any fuel leaks? Fuel filter is also very close to the CC.
 
That strong smell was my first clue to what I finally discovered was a leaking fuel tank
 
I haven't noticed any leaks/spots/drips/anything under the truck since I've had it, but I have to admit I haven't really been focused on the rear end, mostly looking under the engine, and mostly checking for leaks around the CC canister because that's where the smell is strongest. I filled the tank up full yesterday so I'll see if I can find anything today when I go check it out.

Read the cracked tank thread and I'm not enthused if this is what the culprit is...
 
If the fuel injector seals could have been damaged during reassembly as a result of the headgasket repair.

This ^^^^^^^^^^^^^^

Slight leak from one or more (probably one) of the injector seals. Won't show up as a 'wet spot' because the fuel evaporates quickly on the hot engine. No codes IF only a slight leak. You might be able to see a 'leak' when the engine is at idle (parked) and using a good strong flashlight to examine the fuel rail and each injector.
 
my fuel line sprang a leak in the rear just after the hose connection from the tank. it reeked of fuel in the cabin with the windows open. it was also almost rusted through at the transition from the firewall to the underside of truck. trace the 3 hard lines that run on other side of firewall from drivers left foot. check the hoses real good underneath the intake too.
 
I did a cursory look under the car on the rear drive shaft and on the fuel tank and I didn't see anything that looked like a fuel leak yet.

I poked around in the engine compartment and I noticed something that seems really odd to me but not sure if it is related to the issue at hand. First, I did see that the forward-most injector had some black buildup clearly visible on the outside - does that say anything to you guys about a leak in the injector seal?

Second, the hose going from the PCV valve to the catch can has been coated in what looks like a thin layer of oil...the entire length of the hose, all the way from the valve to the can. You can see that the other hoses in contact with the PCV valve hose do not have any residue whatsoever on them, so it seems impossible for that to be coming from somewhere else around the engine. Is this consistent with simply having a hole in the hose near the valve, or a faulty PCV valve itself? You should be able to see the hose in question, it is a different color because of the oil sheen.

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I can't imagine that your fuel would be dirty enough to have caused that. To me that looks like something from the outside of the seal, maybe from some previous leak the PO had? But those are some very long PCV hoses. If it were me, I'd probably just buy some new, shorter ones and if still wanting a catch can, put it between a few inches between. My 2 cents.
 
After some more intensive smell testing around the compartment, and checking the fuel lines and fuel tank for any sides of leak or odor, I think I've narrowed in the problem on those aftermarket hoses and catch can. Particularly, the hoses that go from PCV --> Catch Can/separator --> Intake are the ones that smell strongly of engine vapor, and I'm hearing a whistling sound from that hose even at idle (Ithought the PCV valve was supposed to closed at low RPM's).

I've read up on replacing the PCV valve, but mine doesn't have any of the symptoms that have been described. The valve itself is rattling when I shake it, and the grommet looks new and spongy. This thing doesn't look like it needs replacing to me, anyone else agree or have any other ideas? I was just going to start by replacing the hoses, or potentially just cut out the catch cans entirely and get an in-line oil separator and order a factor PCV hose.

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one thing I've noticed in my 93lc when I had slimier symptoms as yours, is my Sub tank was filled just above half line because Toyota service recommended to always keep it at least half, not sure why, and over a week, I've noticed that the Sub tank meter showing below quarter though I haven't used it at all. I haven't had the time to check it yet, but keep an eye on yours if it does the same..
 
After some more intensive smell testing around the compartment, and checking the fuel lines and fuel tank for any sides of leak or odor, I think I've narrowed in the problem on those aftermarket hoses and catch can. Particularly, the hoses that go from PCV --> Catch Can/separator --> Intake are the ones that smell strongly of engine vapor, and I'm hearing a whistling sound from that hose even at idle (Ithought the PCV valve was supposed to closed at low RPM's).

I've read up on replacing the PCV valve, but mine doesn't have any of the symptoms that have been described. The valve itself is rattling when I shake it, and the grommet looks new and spongy. This thing doesn't look like it needs replacing to me, anyone else agree or have any other ideas? I was just going to start by replacing the hoses, or potentially just cut out the catch cans entirely and get an in-line oil separator and order a factor PCV hose.

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Raising the dead here… did you ever figure this out? I am in a particular situation except I can’t smell! My wife and mom keep saying my cruiser smells like gas on start up. I too have changed charcoal filter. Have a brand new valve cover gasket. New PCV valve and OEM hoses. I am getting a code 0420 that is O2 sensors or bad catalytic converter. I have installed new 2 new sensors but alas still seems like the fuel smell is still there. I need to crawl under and see if the gas tank is cracked at all… Merry Christmas 🎄
 
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