Unless Im missing something the only time a birf moves is in turning (locked hub or not) so how could it wear faster I guess the loading and unloading... I guess that makes sense. So the issue seems to be the smaller bearings not the material, right? I know cryoed ring gears shouldnt be on the drive axle...
I hope cromo is up to high speed constant use otherwise my chromo t-case out put is gonna be pissed
there is a small amount of movement all the time.
even unlocked, in two wheel drive the drag of the grease and oil will turn them. Nothing is ever in perfect alignment, so there is a bit of wobble with the shaft turning even going straight. remember tow in, caster and camber.
it is that tiny small wear area that breaks them, under force, moving the ball up and out of it's happy little home.
the forces on those little balls is incredible. I have duals with soon to be 4.7s in the rear. 36 inch tires. I am shocked that they work at all.
100hp with around 200 to one gearing. Man that is alot of crush force. now you put it at an angle.
maybe one of you math guys can figure it out.
we have the 30 splines, I do still carry spares. but I am not really worried about them breaking or wearing out.
I use grease and just a bit of 80/90, yeh it seeps past the seals a little bit, but I know that they are getting lube. That is not drying out while the knuckle is full of grease. I only use about 1/3 of cup of the oil, just enough so the grease is a bit liquid.