Well, the mystery continues. It now seems electrical..
I did the above and checked everyting mechanically and nothing. Took rig back to dealer, they ran diagnostics and found the temp was at operating temp and the ECU was sending a signal properly. It is electrical.
They suggested that it had something to do with my add a fuse for my escort RD, or my yellowbox speedo correction.. And to start by removing those. If that didn't help, they suggested it could be a faulty circuit board in dash.
I removed both RD and YB and symptoms persist. Not surprised, as there was never a problem before with the RD and YB. Not convinced the circuit board is suddenly shot.
Another data point: I had installed the interior LED kit prior to bringing to dealer for follow up and now the gauges all jump and twitch for 15 seconds upon opening a door and activating the dome/door lights - all before putting key in ignition. Not sure if related or a separate problem.
Things that have happened in last week that may or may not be related.
1. Took dash apart and replaced a missing CDL light with an LED. Since replaced CDL lamp back to stock incandescent in case that was the issue. Charged a dead battery.
2. Had full fluid baseline service at dealer. (No flaming please, my SA allowed me to bring my own fluids at least and I didn't have time to DIY!). First noticed faulty temp gauge on drive home.
3. Installed LED kit from PFran that night. Noticed gauge needles flicker after this when opening door. Temp gauge stuck at dead low.
4. Took apart dash and Gave the temp needle a 'nudge' last night, freeing it from a manual sticktion point, but still won't come up all the way. Re-tightened dash screws to ensure proper connection to wiring harness. Checked all fuses. No codes on scanner.
5. Today, the temp gauge came up but stays just above C. In addition to that, the Tach is now reading 200 RPMs low regardless of load.
Did I screw something up when taking apart dash initially?
Did the mechanic do something wonky?
Did the LEDs short out something?
Did the yellowbox do something?
Next steps: remove LEDs to see if that affects the dash flicker.
Sincerely appreciate anybody's expertise that may help me solve this.