I'm getting a "tummy tuck", graphic pics included...

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Joined
Jun 29, 2006
Threads
179
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Location
Carolina Beach NC
This has been a important and necessary surgical procedure. I thought it so important that I was willing to have a digital picture documentary of the procedure for others who may have to undergo the same in their future. I only know of one other member who has gone through this procedure but I suspect there will be more. Thus, the importance of this documentary.

I have one of the best surgeons working on this tummy tuck. He has been instrumental in doing the same for many others but hasn't taken on a client with my specific physique. Being that I could barely see my "Inchworm" beyond my extended "belly", this tummy tuck was absolutely necessary.

OK, enough fun. Bud (yes, that Bud) offered to use my rig as a template so that he could mock up a kit for those who want to take advantage of the space created when an Inchworm Lefty is installed into their rig. Once you get a Lefty installed, you see this amazing gap and wonder, "what could I do with all that space".

Bud came up with a plan of attack and the surgery has begun. As Bellydoc has detailed in a number of his threads on this topic, by re-routing the cross-over exhaust, fabbing up a new transmission crossmember, a nip here, a tuck there and over 3" can be found at the "belly" of the FJC. Taking away 3" at the "break-over point" of the FJC is nothing less than being able to run a 6" taller tire. In my case, that will be like going to 41" tires. No, it won't elevate the pumpkin but it will get everything tucked "above the frame rails" which is an amazing feat in itself.

Enough talk, here are the first set of pics as taken by Bud during the procedure. Of course, I have been rendered unconscious knowing a bit of cutting is in order...

The belly is opened up with a clear view of the Inchworm Lefty, something I haven't seen for a long time due to my extended belly...
TT-1.jpg


Here is the mocked up exhaust to be re-routed around the Lefty, above the frame rails...
TT-4.jpg


Another view of the mocked up exhaust, final exhaust pieces will be mandrel bent...
TT-11.jpg


TT-13.jpg


Another view of it joining the stock exhaust...
TT-7.jpg


Side view of how tucked everything is...
TT-14.jpg


Another side view with a couple of skidplates from Bud still in place. You can see where the gas tank skid is on the left and the "stock" placement of the skid is on the right. What will happen is that the skid plates will go straight, w/o bends to the gas tank skid. That vertical displacement will be gone and a smooth skidplate from the frame rails side to side and front to back...
TT-3.jpg


This gap will be gone...
TT-2.jpg


Here is one "issue" that Bud is dealing with. The driver's side cat is going to be the lowest point on the belly at this point. He is going to do some "creative welding" in order to get it up and out of the way as best he can...
TT-15.jpg


Another view of the cat and how it will need to be tucked up a bit to get full clearance...
TT-16.jpg


That's all for now, stay tuned for the completion of the surgery, creating the transmission cross-member and button it all up with some skid plates to protect the new, fit and trim, freshly "tucked" belly of my FJC....
 
looks nice and clean...

Thats some cool stuff!

Thanks, follow ups coming as soon as Bud forwards the photos to me. Its kind of hard to not be able to watch the "surgery" but I still have to spend some time at work...

Your FJC puts others to shame. Yet something else I look forward to seeing in person.

Thanks for the compliment but there are many others who have very well set up rigs that are extremely capable, yours included. I very thankful that Bud opened the possibilities up and my rig is being used to help others who are in need of this surgery as well. I know, I'm such a nice guy for doing this for the community, not for my own selfish needs...

ooooooh, ahhhhhhhhh. Can't wait to see the final work.

I'm hoping that Bud can get it done and I can pick it up before this weekend so I can meet up with everyone at URE for the "last call". That's why I'm staying off the phone with him, I don't want to distract him in any way...
 
man, after that nice work, you should have him develop a full belly skid for that sucker. Like the H1's have.
 
man, after that nice work, you should have him develop a full belly skid for that sucker. Like the H1's have.

Of course, that is the main goal of the project, having a flat surface from frame rail to frame rail, side to side and back to the gas tank...
 
Looks pretty awesome Jerry!

For the cat that's hanging down - something us 80 owners are too familiar with - would it make sense to use a round cat rather than an oval one as you have now? I've been looking at cats and there are some that are 4" in diameter, which might be a nice savings over the factory one and mitigate the need for even more custom work?
 
Looks pretty awesome Jerry!

For the cat that's hanging down - something us 80 owners are too familiar with - would it make sense to use a round cat rather than an oval one as you have now? I've been looking at cats and there are some that are 4" in diameter, which might be a nice savings over the factory one and mitigate the need for even more custom work?

That's a good idea. After talking with Bud tonight, he looked at the passenger side cat and thought it would fit perfectly into the spot on the driver's side. For some reason, they are different. But, that would be a fairly expensive fix to the issue. He said he has some "ideas" and will let me know what he comes up with.

After speaking with him tonight, things are going "as planned" and, he said his mind is racing with possibilities. He thinks he should have it done for this weekend, I'm keeping my fingers crossed. Worst case is I may have to bum a ride to URE, he will drive it down, wheel with us for the day and I'll drive him home to Lenoir. In any event, its exciting to hear Bud so excited also, I guess that's the testament of a true fabricator, someone who loves a challenge and gets energized by it...
 
Hey Joe, if you cut and turn your cats sideways, you can a lot of ground clearance.


Cool on the belly skid. I was looking at some dude's 40 in hardcore section that pretty much had a skid all the way out to the sliders. I thought that was a fantastic idea. Nothing to get hung up on.
 
Very nice Jerry! You definitely have sweet fjc and it's getting sweetier! Hope you can make it out this weekend. Bud does nice work from the looks of it.
 
Just got off the phone with Bud, should be able to pick it up tomorrow.

We is waiting for the paint to dry on the new cross-member, buttoning up the exhaust and bolting up the new "flat" skid plates. Now I'll be totally flat bellied, well, at least my truck will be. I'd have to do a lot more to get rid of my own "extended belly"...
 
Bud just sent me a couple quick pics as a teaser before I pick it up tomorrow. So, of course, I have to share...

Here is the shot of the new transmission crossmember with a nice, fresh coat of paint, waiting to be installed...
IMG_0290.jpg


Here is looking at my belly, forward to the front skid and that nicely sloping skid right up to the frame rails...
IMG_0296.jpg


Before the tummy tuck, just a slight difference...
IMG_7112.jpg


Looking across the belly, from frame rail to frame rail, with skids installed...
IMG_0297.jpg


Similar view before...
IMG_7118.jpg


Fresh skid in its new place, tightly tucked and trim belly...
IMG_0298.jpg


Thats all for now. I'll be picking it up tomorrow and I'll be snapping some more pics as will Bud when he puts it up on the lift for the final check before I pick it up. Measurements to follow. Luckily, I've been measuring ground clearances as my FJC has evolved and it should be fun to see the final outcome...
 
suuhweet!
 
Totally AMAZING the difference now. Everything is tucked up, above the frame rails. The lowest thing now is the muffler which will be next to get moved up and out of the way.

More pics...

Looking forward on driver's side...
TT-2-4.jpg


Shot of the driver's side cat, tucked up nicely above the new transmission crossover. Notice how it is "clam-shelled" from above and below, very stout...
TT-2-5.jpg


The tranny crossmember mounting from below. What he did was trim off the stock piece in such a manner that he used it as the base for the new piece, genius. As you can see, bolt on application...
TT-2-7.jpg


Looking back at the new skid crossmember and the gas tank skid...
TT-2-9.jpg


Passenger side cat tucked up into the same place as the driver's side, well protected...
TT-2-12.jpg


Passenger side tranny crossmember mounting from below...
TT-2-13.jpg


Little different view of same side...
TT-2-15.jpg


Passenger side, looking forward...
TT-2-16.jpg

TT-2-22.jpg


Straight back from the front. Look at that muffler just begging to be smashed...
TT-2-26.jpg


I'm taking it out in tomorrow at URE for the "last call" run, just to see what different lines I can take now.

I'll also be posting up some pics with a tape measure since I've been documenting the ground clearance changes as my rig has evolved. Should be interesting but I'm just guessing I'm over 17" of clearance as it sits now...
 
Kind Bud - a whole new definition....
 
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