HZ/HD Boost compensator question/confusion (1 Viewer)

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Alright experts,
I hope some can shed some experience or information on my question. I have been through many searches and threads to arrive at this point. I’m new to These engines and modifications and learning still. I hope to not frustrate anyone with my questions!
So, this is about Boost compensators. Specifically, to fit to a 1HZ which will receive a turbo (stolen from a factory turbo HD). I understand the purpose of the boost compensator and I personally feel that this is a high priority item for a turbo install to keep fueling as accurate as possible. So here is a quick summary of my understanding on selection:

22540-17550 – most common listed for 1HZ turbo installs. Hard to find aside from one member (akella) on mud. Shows as used for 90-98 HDJ80(no 81) and 98-2002 HDJ 100.

2254017260 – 2nd most common (though not common), Listed as Boost comp and Hydraulic valve. Shows as applicable for 90-95 HDJ 80 and 81. Seen one for sale used but not many other comments on the web aside from it being a supersede from 22540-73100.

225401C180 – 1HZ with EGR, (also listed for Forklift) but listed as compensator, and boost compensator depending on the catalog. Also, has been recommended on mud, but never followed up with peoples experiences. This part number appears on the newest of models which are still mechanical injection. I believe this is what the Safari turbo install instructions is referring to showing that you swap a vacuum port plug and line to “convert” it to a boost comp rather than just altitude/EGR function.

I understand emissions and region applicability which has a role in why there would be different parts for different regions (including PN that I haven’t listed). Especially with shape of aneroid pin changing based on emissions requirements. So, to try and simply put the information I’m hoping someone has:
  • Does anyone know of the differences between 17550 and 17260 which would help on deciding their preferred application? The application in my case would be a 1HZ. Maybe outside of small emissions differences these are actually the same?
  • In my head, I’m thinking using something originally designed as a boost compensator would be better than “converting” an altitude compensator into a boost compensator. I swear I saw the pin shape from one of these online and it was very much so different from the boost comp. there are however a few threads (and I think including safari) of people utilizing this as a boost comp. Does anyone have a few cents on knowledge about this?
I have been indulging myself in turbo threads and all kinds of 1HZ build threads and I’m at a point where I cannot figure it out. I know I can purchase 17550 and it will work without error alongside a turbo fitted 1HZ, I would just like to understand what the differences are for what looks like different part numbers to perform the same function. That’s not good manufacturing logic without a good reason.

Thank you!
 
Some info here


Altitude compensator is different to a boost compensator. The housing is the same, but inside there a few differences.

A boost compensator doesn't need to come from Toyota, there's a few other options.
 
Some info here


Altitude compensator is different to a boost compensator. The housing is the same, but inside there a few differences.

A boost compensator doesn't need to come from Toyota, there's a few other options.
Thank you Mudgudeon!

I did see your build and the Zexel pump you canibalized. you already had an altitude comp body on you rpump to be able to swap the guts into is that right? woudl the Zexel boost comp have mounted to your pump if you had no altitude compensator already?
 
Yes, if you get the right one.

The zexel pump I got, the throttle lever was set up to pull in the opposite rotation, but otherwise would have fitted up.
 
Awesome! What turbo setup did you go with and how much boost are running? I assume you’re loving it?
I’m running a stock FTE CT-26 turbo with a manual boost controller set to 14psi. 14psi is great, the only thing I wish it did was build it sooner. Max boost is about 21-2200, and it’s only about 5psi at 1800. But overall, definitely happy with it, and the cleaner exhaust too
 
Yes, if you get the right one.

The zexel pump I got, the throttle lever was set up to pull in the opposite rotation, but otherwise would have fitted up.
Do you have any info on which Zexel is the “right” one? I’m continuing to strike out with finding a Toyota unit and I’m itching to get this thing boosted! 🛻💨
 
I found a brand new one (part # 2254017260) I installed on 75 after the turbo conversion, later on I found that the throttle shaft was too short (almost impossible to get the right size, the only ones available were to long or too short) so I ended up swaping all the components front the new compensator to the old one and reinstalled (shells are the same) so far everything is working good.

in case you get to have the same problem.
Did you ever find a solution? I’ve got a 22540-17260 incoming and hoping it will be a solve for me 🤞
 
I found a brand new one (part # 2254017260) I installed on 75 after the turbo conversion, later on I found that the throttle shaft was too short (almost impossible to get the right size, the only ones available were to long or too short) so I ended up swaping all the components front the new compensator to the old one and reinstalled (shells are the same) so far everything is working good.

in case you get to have the same problem.
Nice! Good tip. Only problem would be that I don’t have an old one (boost compensator) to swap parts with. Hopefully this part # works for my injection pump without modification 🤞
 
@Blomdala this is a great post. I have been wondering the same thing - which boost compensator do I buy...

Did you ever figure out the physical differences between the 3?
Unfortunately no, I’m thinking possibly it could be due to AT or MT. But I could only track down the one so that’s all I know. Had to modify my AT throttle sensor bracket but it works good!
 
Unfortunately no, I’m thinking possibly it could be due to AT or MT. But I could only track down the one so that’s all I know. Had to modify my AT throttle sensor bracket but it works good!
That's a good point. I bet it is the difference between automatic and manual.

You got a 22540-17260, right? I'd love to see a picture of the mod you did on it.
 
That's a good point. I bet it is the difference between automatic and manual.

You got a 22540-17260, right? I'd love to see a picture of the mod you did on it.
Here is my thread page with that info. I’m pretty sure it’s that PN, I didn’t get the most popular one cause the other one was cheaper lol.

 

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