Don't bake your Aluminum gear cases!
They're likely heat treated. They're likely 356 (cast) alloy.
Heating to 500F will re-dissolve all the precipitated that were formed when Toyota carefully heattreated your gear case. When you remove the case from the oven, you likely let it cool on the work bench until you could touch it. This slow cooling allowed the dissolved magnesium-silicates to grow into large (hard, brittle) grains in the aluminum matrix. Aluminum in this state could have been reduced to 30% of its original strength.
Don't get me wrong Coolerman, your transfer-case looks like a museum piece. There's just so much to lose if you've made a wrong assumption in the metallurgy of your casting.
You've got me thinking now... If anyone is interested, I could test a few transfercase pieces, and compare the 'as-delivered' and 'baked' castings...
Anyone have any broken case parts they want to mail me?