Gearing/ RPM's?

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you will learn alot.
you need to digest these in usable sections.

first, you need to learn the differences in the different ratios - IE 4.10 4.56 4.88 and 5.29 gears.

i do not know what your level of experience is with this, so ... when an axle has a 4.10 ratio in it, the drive shaft will turn 4.1 times every time the rear axle it self turns 1 time. (4.10:1) when you run a 5.29 ratio, the drive shaft will turn 5.29 times to every 1 revolution of the axle. (5.29 to 1)

that should help you visualize what the transmission/ engine is having to do. The higher the RPMS, the more fuel is consumed (on average - there are exceptions) - so the trick is to find a balance between power and mileage. (the higher the ratio, the more "power" (seat of the pants power) is available. This is because the engine is spinning faster, and closer to its "power band". (Example: when running stock 4.10 gears, the engine is turning at 1900 RPM at 55 mph. to accelerate to 65, it would increase to 2100 RPM. This engine (and most) make most power between 3000 and 4000 RPM. the increase is slower because of the power needed is lacking in that RPM range. take a 5.29 gear set: same 55 to 65 mph acceleration is ranging in between 2400 and 2900 RPM, much closer to the "power band" for this engine. it is easier to accelerate in that range than down low. the hand off is fuel mileage.

in addition to the power band is the mechanical advantage gained from the higher ratio. it is easier to turn the tires with 5.29 gears than with 4.10 gears.
HowStuffWorks "How Gear Ratios Work"

those two items comprise the primary reasons for the use of higher ratios when changing tire size. (the secondary reasons would be to correct the speedometer accuracy and personal preference) IMO.

hope this helps.
 
Ok, so If I were to finally out a 6" lift on and 35" tires...what would you guys recommend for gears? I worry about losing a ton of mpgs. My friend has 35's on his XJ and still manages to get around 16 mpg. I hear stories of guys only getting like 140 miles to a tank with 35's on a 80 series. Something I want to avoid.
 
I'm running an Old Man Emu 2.5" Heavy lift, 35" tires, a supercharger and 4.88 gears. I have lots of weight on the truck (ARB, winch, dual bats, sliders, skid plate, rear swingout bumper, 24 gallon aux tank, fridge, tools) - @7000 lbs rolling when fully set up for extended camping trips and all 4 of us loaded in. That is 'perfect' for me and my uses. I get anywhere from 8-12MPG depending on terrain, wind and how much fun I'm having with the skinny pedal.

Your buddy's Jeep weighs a whole lot less than a Land Cruiser.

YMMV.
 
I was running 35's with stock gearing, around 6000 pounds, would get around 10-12 mpg...
Went to 345x75x16's and 5.29's and would get 11-13 mpg weighing in at 6700 pounds...

These are all averages via ultra gauge and corrected for tire size/gearing obviously...

I actually ran 5.29's with the 35's for a little while and was happy with them, wouldn't even bother with 4.88's, not enough difference than stock.

Just my 2 cents
 
I have not really calculated mileage and I don't want to. I was on 37s with stock gears for a while. I actually didn't mind it that much. I did wish for lower gearing on the trail though. Recently swapped 5.29s in. Fwiw where 70 was a challenge before, I can easily hit 80-85 on flat ground. Hills still dominate me but that is the way it is. I love my set up
 
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