gonzopancho
SILVER Star
Some people use dry ice.
Makes the cleanup easy. IJS…
Makes the cleanup easy. IJS…
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Why not just use Corroseal (for example)? Great progress btw.
Not familiar.
Don't think its a rust issue, just getting to bare metal for a fresh start.
Seals rust in, but doesn't remove it. Good product but not your goal.
Actually it chemically converts the rust, stopping further oxidation. When combined with a paint system it’s pretty effective.
Corroseal is just one of several rust converters. I just happen to think it’s one of the best.
No worries. Just trying to add any information that might be helpful.Oops, my mistake buddy, I was thinking that Master Series rust encapsulator paint stuff was called Corroseal for some reason.
So many products out there, sorry bout that.
Although this product says "Converts" on the can, I don't think it actually does when you read the material on their website. At least I don't think it chemically converts the rust into something else like magnetite. Not saying it's a bad product; just think it's a bit misleading.Sorry, here’s a pic for you after all the wordiness.
Sprayed a couple cans of this stuff into the upper roof framework and into all the pillars yesterday.
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Grind the case to fit the new gears?Been slowly piecing the crown jewel transfer case together. Got a boatload of pics, but some of you have seen this before, for others it will hold no relevance, the rest will get an abridged version in this thread. To reacquaint -
1987 FJ73 38mm split-case converted to manual operation
Bead blasted the case halves
New bearings/races and seals throughout
Sumo 3:1 Low Range gear set
Clearanced the case with ease and grace and a couple pneumatic tools then trial fit the works. A couple more loose ends and another post about it should get this crossed off the list.
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Dang I missed that post.. I had originally ordered the 3:1 sumo gears for the 38mm transfer case and was of the understanding they did not need any mods to the housing as they are just the idler gears and no the high/low that you've shown..Yes, with a pneumatic angle-head sander and 2” x 36 grit discs. Check the lower pic on that post you quoted.
It’s an idler gear and the low range counterpart gear which goes on the rear of the output shaft. If I had to guess, the new low range gear for the output is roughly 1” larger in diameter. The back half of the case interferes requiring the “minor clearancing”. I did it a very little bit at a time, always re-bolting the rear output race housing to the case and trying to force the bearing into the race while turning the shaft and gear, checking the clearance. Kind of a crude method, but it worked. My only issue now is that the magnetic, Allen head drain plug is too long, and won’t seat the seal before hitting the gear. Gotta either make a thick spacer/washer, or cut the plug down.Dang I missed that post.. I had originally ordered the 3:1 sumo gears for the 38mm transfer case and was of the understanding they did not need any mods to the housing as they are just the idler gears and no the high/low that you've shown..
My only issue now is that the magnetic, Allen head drain plug is too long, and won’t seat the seal before hitting the gear. Gotta either make a thick spacer/washer, or cut the plug down.