EGR nut won't budge

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Joined
Mar 13, 2008
Threads
6
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Location
Hub of the Four Corners
Finally got the stainless SOR EGR pipe to fix the classic leak that I've read so much about. With a pipe wrench and lots of PB Blaster I went to work. I've applied blaster to the nut and let it sit for almost 24 hrs. Went out this morning and gave it a tug, and it still isn't budging. Is is a reverse thread or something? It's not budging. any advice?
 
You have to get the cooler and the pipe out of the truck, put it in a vise, and turn the nut with a really big wrench. I had to use a big pipe wrench. What you are experiencing is normal.
 
I'm aware that this is normal, but I've been spraying and putting all my weight under this pipe wrench I have, and nothing. I've even got a nice black eye from when the wrench slipped and I smashed my face on the front differential. Any tips before I take her into a shop?
 
Since the old pipe is now trash,just cut it off and put an impact on the nut. That should back that out. I think there is enough room to get it in there.
 
X2 on the heat -- Get the thing red hot and spray again w/ PB Blast -- Repeat -- Give it a few days of treatment like this. 20+ years of rust has fused that nut in there. Mine came undone after a week of heat and kroil. Regular thread.

Cutting the tube and using an impact is a good idea. Wish I'd done that.
 
I should heat the cooler, around the threads, correct? Also, I'm looking under there and notice that there is about 1/2 inch of threads already showing, is that normal?
 
You have to get the cooler and the pipe out of the truck, put it in a vise, and turn the nut with a really big wrench. I had to use a big pipe wrench. What you are experiencing is normal.

X2 on the heat -- Get the thing red hot and spray again w/ PB Blast -- Repeat -- Give it a few days of treatment like this. 20+ years of rust has fused that nut in there. Mine came undone after a week of heat and kroil. Regular thread.

Cutting the tube and using an impact is a good idea. Wish I'd done that.

Worst part of the job is that nut. Good advice above. I used heat, PB blaster, put my cooler in a big vice, and used a BIG wrench with a pipe on the end of that. I thought the cooler was going to break before I got the nut off but it finally budged. I simply CANNOT imagine getting that thing off with the cooler still on the truck unless there's room for the impact trick above.

Stay with it! The SOR pipe cured my persistent leak.
:cheers:
Butt
 
Yes - Heat the nut. Threads showing is normal.
 

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