@verseddreams : what does the oil smell like; not much odor, grease, or pungent like gear oil??
FWIW
To decrease the chance of oil getting past the threads of the knuckle studs you can use a thread locker when installing the studs
but also you can seal the top/inside portion of the threaded stud holes which open into the knuckle cavity. However first you need to clean out the threaded holes
extremely well and if reusing the studs, clean those threads also.
Example: while the knuckle is removed for a front axle job, I first super clean all the threads, run a cleaning tap (
not a cutting tap) through the threaded holes, wash using a degreasing detergent and water followed by a solvent (carb/brake cleaner, Acetone, etc),
repeat until the threaded holes are squeaky clean, also super clean the inside of the knuckle cavity.
Then
after installing (new or squeaky clean) studs with thread locker push a small amount of your favorite sealant (FIPG, Permatex Ultra, Right stuff, ---) into the top of the (cleaned) threaded stud holes from
inside the knuckle cavity, let that cure before putting it all back together.
All that cleaning is so the thread locker and the sealant will actually stick/seal.
FWIW/IME using the newer type knuckle studs with the star head (using a star E type socket) makes the process of replacing/tightening up the studs much easier..
(top photo stolen from a
@scottryana post because I couldn't find mine)
Note the threaded stud holes are sealed from the inside of the knuckle cavity
after installing the studs: