I get the advantages of the 3.3 mechanical not a lot of lift required but how much lift would you need to instal the 4 or the 6 Cummings in a 60?
If you do it yourself how long did the install take and how long afterwards where you chasing bugs? I know Profits closed but who is leading the charge doing this professionally?
I personally don't like the 6 option it would be loud in a 60 but maybe not as much of an issue in an 80 series.
A regular SOA on a 60 provides just enough clearance for the 10 quart oil pan. I've got a modified pickup and pan from Martin (1947FJ here on the forum) that cuts capacity down to 8 quarts. The sectioned pan is necessary for comfortable driveshaft clearance.
I mounted my motor as low as possible. If you're sticking with an auto tranny, or are willing to cut the floor, then you can move it up and have more clearance. In general though, there's not enough room in a 60, without SOA, to fit either a 4 or 6bt, unless you significantly cut your oil capacity or you went to a dry-sump oiling system ($$$).
There are a couple of shops that do it, but none around here, except for Darin. He's getting into his first couple of customer diesel conversions this year. IPOR may do it, I know TOR does it out in Seattle, then Jonsey's as well. It took us 3 days to install the drivetrain into Moonshine, then a week to 10 days to work out bugs until it was drivable. Many of the bugs would have been eliminated had I been smart and run my motor on a run stand prior to starting the swap. As for after the swap, I'm always fixing / changing things, so I'm probably not the best person to ask. You could say that as a result of the swap, I'm moving to 1 ton axles, but that's stretching it a bit.
I'm not sure that volume would be much different between the 4 and 6 cylinder motors. Sure, you've got two more combustion cycles happening with the 6 cylinder, but I don't think that translates to a bunch more noise. Jason hits the nail on the head about insulating the firewall very well. I'm considering going over my firewall with second skin / lizard skin.
If you're serious about the swap, we'll have arrange a time to meet up so you can drive my truck. I've had a couple of people tell me that the noise level is about the same as a 1st gen cummins dodge ram, which makes sense.