best way to remove cone washers?

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Splangy said:
Nothing is easier than a whack with a brass hammer. Toss your safety glasses on and be prepared to catch them. They usually come flying right out.

You just wanted to show off the full floater!

Leave the nuts on and they don't fly off.

A screwdriver works if they havent been assembled for 30 years. I generally hit them with a hammer and a chunk of 1.5" square brass stock.
 
This. I don't go smashing things with hammers unless they deserve it.

A small $1 jewelers screwdriver gets them first time every time.

Seriously? You guys must have never met rust. A few blows with a BFH and a brass drift and then the jewelers screwdriver might do something.
 
If these suggestions don't work, you can double nut the stud and turn it out a few turns until you can get hold of the now loose cone washer. By double nut, I mean put 2 nuts on the stud and turn them towards each other until they are very tight, then turn the inner nut as though it were the head of a bolt, as if to remove the stud. It is easiest to re-tighten the stud before removing the double nuts, so you don't need to do it later. This is how I normally install or remove a stud, I suppose there's a real tool for this. If you remove the stud, don't worry, the hub side threads are a different pitch than the nut side threads and it will only go back in the right way. If you want to buy new nuts to use for this, I think they are 11x1.25, a difficult size to find. Don't forget to reset the studs by double-nutting and tightening them before re-assembling the knuckle. If you need new cone washers, I have purchased them previously from a Toyota dealer at around $3 each (due someone else's hub rebuild; the above method won't hurt any parts).
 
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