Ok... been awhile but back to working on my truck and I'm currently building the rear bumper. I wanted it clean and complimenting of the front bumper. I also wanted kind of a universal bumper, expo style and tough enough for rocks. It is constructed of 5x2x3/16'' tube and 6x2x3/16'' tube as well as plate. it needs to have a good trailer hitch as I pull a trailer quite often full of steel. for recovery I'm just going to use 3.5''x3/4'' flat stock to create clevis mounts. I was going to incorporate my recovery pockets (like my front bumper) but there really wasn't any good spot to fit them in because of the swingouts.
ill probably cut in lights and make removable mud flaps. I'm also going to have some tube work on the sides but not on the top like found on most. I don't think I need it on mine and liked the way it looks on the side of the wing when I held a piece of scrap up, breaks up the flatness. I did cut the rear cross member as I didn't want to deal with working around it. I gained almost 3'' of clearance at the corners as they are swept up. But not too much that the stock exhaust is so exposed. on the side wings I sectioned the 6x2 and took 3x1 out of the bottoms to give some dimension and mimic how my front bumper tapers under the truck. they also slightly raked up towards the back. because they are tube they can also be sealed and possibly used for air tanks. ill probably cut in HI lift pockets. I do have an extra winch and I'm pondering tucking it back there as well.
Things I'm going to carry: 2 - 3 gallon rotopax, a 60'' extreme HI lift jack ,35'' spare, shovel, ax, maxtrax, (the trax will probably end up on the roof) I also will add some lighting both reverse and utility. I also want a tray for cooking and prep. I will also make a ladder to acces the rack which will follow the build of this. so all that brings me to the swingouts. I'm kinda torn about these. There will be two, things will be positioned for best visibility.
I really cant decide as of the moment what I'm going to do for the pivots. spindles? busings? possibly double heim joints? I think I'm leaning towards the heims for mine. Any input from anyone? I know this topic has been gone over repeatedly... I may fabricate the latching mechanism from stainless myself if I don't find an off the shelf item. I like the latch Ben of Dissent uses on his 100 series rear.
Any ways here are a couple pics of it as of today. I have to get more material tomorrow and finish up the main bumper, plate under the bottom outer corners and acroos the space under the tailgate. then onto the swingouts. what are you guys thoughts??
Rich