1990 Land Cruiser won't start (EFI?)
After I purchased my '91 Land Cruiser and read about the dreaded EFI prob (but only AFTER a long road trip to AZ), I inspected and found my '91 had already had the larger-gauge wire fix. But the EFI relay was still overheating and failed twice on the AZ trip (good thing the PO had extra relays in the glove box).
The underhood temp does get up there (have since determined the underhood fan does not come on as needed and plan on replacing heat switch above the exhaust manifold. I did adjust for tighter clearance) and I didn't think the connections at the relay were that good. I had read about different ideas and fixes in the forum. I decided I would relocate the relay and just recently routed it to the inside of the cab. I believe someone else posted about this before.
It was still getting too warm for my liking. It being central Cali and it gets rather hot here, I thought it was a waste of chilly R134A ac if it wasn't being used to help cool the relay.
SO, I cut a small hole in the back of the air duct just under the dash on the driver's side. I then inserted the EFI relay into the hole. Very nice and snug fit.
I did a good approx. 50 mile run in almost 100 degree heat with the ac on and...
NO MORE hot relay. The thing barely registers any warmth at all.
That's my fix for the warmer months. When winter comes and I need the heater, I will simply pull out the relay, attach a heat sink to it and plug the hole in the duct.
First photo shows routing of relay wires to the rubber plug (just to the right and under alarm horn) with relay box cover removed. No more EFI relay here.
Second photo was taken from under the duct looking up and shows the relay in the "COLD CHILL CHAMBER".
I hope this stuff helps someone out as it is not a comfortable feeling to know your '91-'92 80 series can die at any time.