transfer case

We were doing 5 Speed swap on FJ62 and ordered this kit. The idler shaft diameter is smaller. So we ordered a new kit and can't return this one. I took a picture of the kit and number. Please do your research. Make me an offer.

I bought a used transfer case from CruiserParts with plans to do an ultra low range swap. My plans have changed and I am no longer going to go this route. Does not include with sensors or CDL motor. One of the studs on the rear output is spinning which would need to be addressed before...

Suddenly getting a metallic noise from the transfer case shifter. Check out the video below. I can even feel a corresponding vibration on the TC shifter when I hear it. Checked both the TC and transmission oil and I'm good. Thoughts?

Been chasing a loud whine in transfer case along with a fair bit of slop/lash. I just started pulling it apart and it appears that the output gear splines are pretty loose on the shaft. I have heard that the output gears and bearings are not supposed to be tight on the output shaft, but this...

I have for sale a new unused Terrain Tamer TK4 transfer case overhaul kit. It is used on Land Cruiser transfer cases from 7/80-10/85. All parts are present when compared to the Terrain Tamer website. Message me with any questions. $85

Got a cross member for an FJ60. I bought it to do a H55f conversion into a 62 and end up using an early mount and cross member. So this one not needed. $200 plus shipping.

I have a bad habit of buying parts and asking questions later. Now it’s time to clean the garage out a bit. Located near Boone, NC Split case and transmission from a very early FJ60 (1980 - maybe 1981?). This case will not work with the later h42s or h55s. I think it’s similar to what was in...

I changed fluids in the rear differential, transfer case, and front differential this morning as part of baselining Pearl. Went with Mobil 1 75w-90 full synthetic GL-5 for all three. Best that can be seen from records is that fluids were last changed at a reputable Lexus dealership 5 years and...

Hey Troops, hoping someone can give me some suggestions. Had to leave my truck in a nearby parking lot after taking our dogs to run on powerline roads. I decided I would exercise the transfer case and shifted into 4L, no problem. Light came on, all good. Decided to to exercise CDL. Shifted to...

I’m just about to paint the FJ 40 and I have the transmission tunnel off and I noticed that my transmission and transfer case linkages do not match the holes on my cover. Any help would be appreciated

I'm about to swap actuators from one transfer case to another. Any tricks for removal (like it needs to be in the locked position or anything)? And what does this FSM instruction mean in practical terms?

1981 FJ40 w/ a 5 speed. Rebuilding the transfer case (seals, bearings, input shaft, etc). I know there are threads on this topic, but maybe not with my specific setup? I have a transmission jack and any tool needed for this job. I do not see enough clearance to remove both the TC and...

Rebuilt OEM FJ40 Carburetor by Mark from Mark’s Offroad in Burbank. Has around 500 miles on it since the rebuild. Switching to a 2F engine. $450 shipped within continental USA or $420 local pickup. Came off a November 1970 FJ40.

I have a complete F engine, transmission, transfer case out of a 72 F40 for sale. It ran when removed and has been sitting for a bit. It is complete with all manifolds, carb&air cleaner, valve cover, flywheel & bell housing, water pump & all pulleys, alternator, motor mounts and more. It was...

Hi, I’m new to this forum. I’ve had my 1987 FJ60 (Burt) for about 25 years. I lived in the mountains in Northern California and the original in-line 6 just couldn’t get me up the hills fast enough. We have done a Chevy V8 engine swap, added a 5 speed, and bunch of other cool parts and invested...

I have to drop my transfer case to repair a screw up of my own making, but have another engine project I need to do that I could knock out while I'm waiting for parts. Is there any danger/risk to running the engine while the transfer is removed? It wouldn't be moved/driven, just idled in Park.

I recently removed my rear driveshaft to have it rebuilt. While I was under the truck I decided to change the transmission oil. To make the job easier I removed the transcross member (the bar that extends from one frame rail to the other that the skid plate attaches to under the transfer case)...

Picked up a fixer upper 40 that needs a transfer case for my stock 4 speed transmission.

Any one want to guess how many different shift patterns and drive trains there are for the FJ40? Well I’ll tell you it’s ridiculous. I’ll tell you at the very end of this post. I recently learned Advance Adapters makes a transfer case that you can connect an Automatic Transmission to. So after...

I'm about to go replace the output seal on my transfer case and trying to mentally walk through the job before tearing into it. Can the rear extension housing be removed with the crossmember still bolted to the frame rails? Planning to replace the output seal, bearing, snap rings, speedo...