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  1. Jester

    WINNER- www.1fzfephh.com Silicone PHH Kit Giveaway

    I'm in for some insurance.
  2. Jester

    Cracked Oil Pan to go along with my warped Head!

    Here you go Dan.
  3. Jester

    Cracked Oil Pan to go along with my warped Head!

    Actually I got the coolant locally. I just threw the empties into the pile to add to the effect.
  4. Jester

    Cracked Oil Pan to go along with my warped Head!

    I think so. Been so long since I heard it run I kind of lost my reference point. It was a beautiful sound though. I still need to put the timing light on it (its at my dad's). I just set it to the clean spot where the bolt was before.
  5. Jester

    Cracked Oil Pan to go along with my warped Head!

    Total damage was around $2,800 in parts and machine work and included the following: 1 04112-66035 Gasket Kit 1 90099-14118 O-Ring 1 25627-66010 Gasket, EGR 6 90919-01176 Plug, Spark 1 15785-66010 Gasket, Oil 1 16100-69325 Water Pump Assembly 1 16261-66040 Hose, Water 1 27370-75060...
  6. Jester

    Cracked Oil Pan to go along with my warped Head!

    This picture is dedicated to CruiserDan. I would have never completed this project without his help.
  7. Jester

    Cracked Oil Pan to go along with my warped Head!

    Mostly buttoned up & RUNNING!!!:bounce: :bounce2:
  8. Jester

    Cracked Oil Pan to go along with my warped Head!

    It’s nice to be able to borrow tools from work! 60 to 300 ft-lb Proto Torque Wrench. This is how I torqued the harmonic to the 305 foot pounds. My SST was really simple, 2 x 2 x ¼” angle with a single hole. It wedged against the socket and frame nicely. Word of caution, don’t try this...
  9. Jester

    Cracked Oil Pan to go along with my warped Head!

    These are not views you see every day. The PHH clamp ended up hitting the block so I had to take it off and experience the pain of tightening it from below.
  10. Jester

    Cracked Oil Pan to go along with my warped Head!

    I put the whole assembly together on the bench, like the FSM recommends. If I had it to do all over again, I’d follow Doug’s advice and leave the intake and PITA wiring harness in the truck. I wanted to clean & inspect as much as possible so I did it the hard way. I had no idea what I was...
  11. Jester

    Cracked Oil Pan to go along with my warped Head!

    Landtank – you should have called the phone number! My wife might have answered and convinced you to come finish what I started! Three months since my last post & almost five since the 80 turned belly up…I am the world’s slowest mechanic. Almost had to go to marriage consuling – she missed...
  12. Jester

    Cracked Oil Pan to go along with my warped Head!

    I put this together to keep the valve train components organized.
  13. Jester

    Cracked Oil Pan to go along with my warped Head!

    I'm know I am suffering from a case of "While you are in there..." syndrome, but I had to replace the power steering cooler when I saw the corrosion on it. Toyota didn't put a great finish on it to protect it from east coast road salt. Seemed like the time to fix it.
  14. Jester

    Cracked Oil Pan to go along with my warped Head!

    Doug, That is a great question. My assumption is that most of the wear is on the aluminum cam journals and not the steel camshafts. The new head came with matched journals installed on it. I suspect that if I were to plasti-gage the old head and cams I would find more clearance than I...
  15. Jester

    Cracked Oil Pan to go along with my warped Head!

    Got a shipment from American Toyota today...
  16. Jester

    Newbie wondering how much head weighs

    47 Pounds, in the Toyota Box
  17. Jester

    Cracked Oil Pan to go along with my warped Head!

    Well, when the 80 went down and I knew I had some major repairs to do, I invested in a 40 gallon parts washer. A 3:1 mixture of water and concentrated Simple Green went into the tank. The oil pan spent about 4 days in there with a hot water rinse and scrub each night. I did glass bead the...
  18. Jester

    Cracked Oil Pan to go along with my warped Head!

    I took the pan to work and got some bead laid on it with a spool gun. I would have rather TIG'd it, but the spool gun and a guy who knew how to use it was available. After I filed the machined surface flat I found a lot of voids in the weld. I chased most of them down with the dremel. I...
  19. Jester

    Cracked Oil Pan to go along with my warped Head!

    I decided to try to repair my existing pan. First I drilled through the casting past the crack and then smacked it with a hammer to make the crack grow to the hole. Then I v-grooved it with a Dremel, bead blasted the area, and washed it with Acetone.
  20. Jester

    Cracked Oil Pan to go along with my warped Head!

    Another...
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