Here is another little project that I have been testing out. As some here know my truck weighs 6,100 lbs empty. Fully loaded almost 8,000lbs. I figured sooner or later I would break an axle bottoming out so I have been desperate to find a solution without having to install hydraulic bump stops.
I think I may have found the perfect setup (but not cheap) I bought the Timbren Rubber Spring setup to use for bump stops. They charged $460 for the front and rear. I could not believe how expensive they were but took the dive in. When I got the kit I immediately called Timbren to ask why they were so stiff. After I explained that I was not looking to support weight from a trailer or snow plow, they told me to install them anyway and if I did not like them they would send me a softer set. I tried them and then true to their word they replaced both sets with the softest compound they had. The new ones they sent are awesome. Super soft compound that compresses a total of 60%. I calculated where my rear shocks would bottom out and it should stop the travel about a 1/2" before the shock hits bottom. After a number of hard desert miles this weekend in Anza Borrego in some woops at pretty good speed I cannot say enough about this set up. Quite possibly my favorite mod for the price. I can thrash the truck and it just is butter smooth with no hard crashing into the stock bump stops. I also run 864 OME Springs that are pretty stiff but great for my application
Below are some pictures of the front and rear. I had to modify/cut the rear bracket a little because it was too close the springs.
For the front you replace only the rear stops on the lower front arms. I added some fender washers to drop it 3/8" to be sure it did not compress so much that the front OEM stop engaged too soon.
I think I may have found the perfect setup (but not cheap) I bought the Timbren Rubber Spring setup to use for bump stops. They charged $460 for the front and rear. I could not believe how expensive they were but took the dive in. When I got the kit I immediately called Timbren to ask why they were so stiff. After I explained that I was not looking to support weight from a trailer or snow plow, they told me to install them anyway and if I did not like them they would send me a softer set. I tried them and then true to their word they replaced both sets with the softest compound they had. The new ones they sent are awesome. Super soft compound that compresses a total of 60%. I calculated where my rear shocks would bottom out and it should stop the travel about a 1/2" before the shock hits bottom. After a number of hard desert miles this weekend in Anza Borrego in some woops at pretty good speed I cannot say enough about this set up. Quite possibly my favorite mod for the price. I can thrash the truck and it just is butter smooth with no hard crashing into the stock bump stops. I also run 864 OME Springs that are pretty stiff but great for my application
Below are some pictures of the front and rear. I had to modify/cut the rear bracket a little because it was too close the springs.
For the front you replace only the rear stops on the lower front arms. I added some fender washers to drop it 3/8" to be sure it did not compress so much that the front OEM stop engaged too soon.