Sheet metal brake...

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Can someone school me on the use of a sheet metal brake?
It seems that it'd be simple enough. However, Im having a hell of a time getting the bends right.
It seems that if the piece is too small ( not enough material), the piece will slip and NOT bend.
Its a 30 in brake, rated for 18ga material. Im using 18ga material.
I had even tried scoring the metal to make it a little easier for it to bend...

Any help would be appreciated.

Thanks,

Chicago
 
There are usually adjusters on the clamping action , that sounds like they need tightened down.

You did'nt get said brake from harbor freight? if so there is your problem.

HTH
ken
 
There are usually adjusters on the clamping action , that sounds like they need tightened down.

You did'nt get said brake from harbor freight? if so there is your problem.

HTH
ken

Ken...
Do you remember what you said about the 60 series folks!?
There's your answer.:D:hillbilly:
Yes, its a HF unit. I needed something to bend up the lower door sill on Rusty Dan's 40 doors.

So, its just the brake then!?

K
 
Try to stick a small peice of metal to act as a shim to see if that tightens it up.
hth

ken
 
Bringing this to the top, school me on how to use it :D

sheetmetalbender.jpg
 
if that is your brake its not bad....looks like there is no adjustment for it though. does it have "fingers" that you can remove?

just looking at it i dont think you have too much to adjust or fiddle with. the two T shaped things at each end, if you play with those doed it move the clamp part up and down? if so there is how to get so it it dosent slip. if you cant get it tight enough you might just have to employ a shim or something like 450 dude reccommends. if there is something on the back side you could clamp to the try getting some vicegrips to hold the work while you bend.maybe you could vicegrip the front if'n it didn't get in the way of your bending action.

a lot of brakes when they get a bit longer, like more than 30" or so will clamp better at the ends than the middle. most manufacturers throw in a "truss" if you will, a thick metal arch with some adjustment nuts. this helps keep pressure even on the work as your bending longer stuff. most times there is a matching "truss" on the bottom as well so you dont just bend a big smiley face. you could try something like that. along the same lines...put the stock to one side or the other, dont try bending in the middle of the brake.

remember....just 'cuz it sais it can do it dosent mean its gonna do it willingly. i have a 4' brake rated @ 16 guage. I almost have to have somebody help me bend a 4' sheet of 18 guage. I hate to say it but if its a HF model, it just might no be manly enough to make the bends you want in the 18 guage. it kinda sounds like you have two options....

1, modify it so you can adjust it a bit more
2, live with the unit as-is and work around how to clamp the work in.


P.S. i've found it does nothing to improve the situation but sometimes cursing at or hitting things that dont co-operate makes me feel better.:p
 
If you are trying to bend a small flange, say 1/4 or less on 18 ga it tends to want to slip. Try putting the most meat outside the brake, and tighten it up good.

I had access to a power shear in which you could bend more meat, then slip it under the upper blade from the backside to shear as little of flange as needed. You could also bend more meat, then band-saw to your required flange dimension.

You should also set the top blade back 1X the metal thickness on anything under 11ga.
 

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