Yes yes, I know....I'm an amateur!!! I've searched, but I can't find this either. Can someone please list step by step the break-in procedure for my freshly rebuilt 3F-E...or give a link that will guide me through this? Thank you greatly in advance!
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ColoCruiserJeff said:Very important step is to pre-prime the oil pump. Whoever assembled your motor used assembly lube, but that will quickly breakdown once the motor is at running rpm. Remove distributor and all spark plugs. Attach an old distributor shaft with the housing (the cam gear must be removed) or a store bought primer to an electric drill and spin in a clockwise direction for a few minutes. Check oil pressure gauge to be sure all is working good. Turn engine over a 1/4 of a turn, and spin oil pump again for a minute or two. Continue this until the engine has gone 2 full revolutions then, reinstall the distributor and set the #1 at TDC. It's also a good idea to remove the valve cover to ensure that oil is circulating thru the valve train.
The very worst thing you can do is to let it idle. the first 5 mins after initial startup are crucial...and can make it or break it for your cam longevity! No need to red-line it, but 2000+ rpm for 15 mins to seat the rings at a minimum. Get it up to operating temp and hold it there.
Make sure your gauges are working and watch your temp and oil pressure...helps to have a helper lookin for leaks or being the pedal guy. After about 20 mins you should be good to let her idle and make sure everything is good to go.
Take her for a spin if you can, be easy on the skinny pedal for the first 500 miles. Change the oil at 500 no question! When you've got 2000 miles on her, change oil again and treat her well, and she'll run another 350k for ya!
Hope that helps.
69rambler said:You have three goals- Break in the cam, seat the rings and get the assembly lube/break in junk out of the engine.
Rings on a fresh cast iron bore will seat pretty easily if the bores are finished properly. Rings are designed to handle the engine's maximum cylinder pressure at an appropriate duty cycle for the engine's service life. They need high cylinder pressure to force the rings into the walls and wear in. Idle time is very bad for rings as well as the cam as at idle there isn't as much oil flinging around in there and cylinder pressure is very low.
Background- I've assembled and broke in a dozen or so gas engines and 60+ pickup and medium duty diesel engines. I've had excellent results from my technique. All the engines I've ever put into service with conservative piston-bore clearance (non competition engines) have had clear oil come out at the engines 3rd oil change (that would be at 4000- 5000 miles).
Install a good oil filter, not some Fram POS. Use mid grade non synthetic oil with zinc additive. If you change lifters or cam break in the cam by immediately taking the engine to 1500+ RPM, verify no leaks and timing is OK then vary between 1500-3500 for most engines, race engines don't really matter as long as you keep the R's up there. Do this for 15-20 minutes. As soon as you shut it down dump the oil. This oil has all the nasty crud in it. Fill oil, change filter, check fluid levels/adjustments, take it for a drive. Drive straight to the biggest, longest hill you have in your area (hopefully this is a few miles long). Hit the bottom of the hill as slow as you can or from a stop and accelerate up that hill at a power level about 30-40% of full power Stay below the top 25% of the rev limit. Go back around to the bottom of that hill. Do the same thing but give it about 60% throttle. Go back again and do it at full throttle. When you hit 4000 RPM or so (for an engine like this) in high gear you slow down and accelerate again.
Drive it however you want (lean towards NOT taking it easy on it) for another 1000-2000 miles. Watch the oil level as it will use some oil during this time. You will notice the oil usage decreasing. Change the oil after this period and watch the oil color/level. If the oil stays clean and the level holds then switch to synthetic in 3000 miles.
If you do this and you have oil usage/dirty oil you got crappy cylinder machinework or low quality rings. You can try putting under lots of repeated heavy loading.
From the factory engines are run in under load. "rebuilt" engines are not usually so you have to do this part right.
You have three goals- Break in the cam, seat the rings and get the assembly lube/break in junk out of the engine.
Install a good oil filter, not some Fram POS. Use mid grade non synthetic oil with zinc additive. If you change lifters or cam break in the cam
From the factory engines are run in under load. "rebuilt" engines are not usually so you have to do this part right.