I started
this response, but decided not to
hijack that thread....
A sprung under axle passenger vehicle has not been sold by a manufacturer in North America for almost 20 years. Toyota, Isuzu, Suzuki... I think when the 90's arrived, they had all stopped that horrific period of engineering.
SUA is EASIER on the manufacturer. Plain and simple.
There is geometry to making suspensions work... as torque is applied to the suspension, either braking or acceleration or turning, the suspension will react based on some complex geometry. Based on that geometry, the vehicle will experience different responses, such as 'dive' while braking, or 'Squat' or 'anti-squat' under acceleration. Even Roll when cornering is effected by the critical geometry.
In order to get good geometry with SOA, the location of the shackles in the rear must by very high in relation to the axle. Look at the rear of an an American pick-up truck... The springs are outboard of the frame, and the shackles point upwards to the spring. In order for Toyota to have done this, they would have had to redesign the frames or something.... Expensive. Rather then get all the BENEFIT of SOA, their engineers burden us with their cheaper designed suspension.
I have also built and driven some
SOA Cruisers. I now feel, it's time for me to make a public statement about SOA Cruisers.
Everyone, please stop doing Spring Over Axle modifications.
Allow me to explain.
First of all, please do not mistake this declaration as an endorsement for SUA suspensions. I will not take a SUA vehicle off the highway. I will generally avoid wheeling with people who insist on driving SUA vehicles off-road. The dangly axles are very damaging to the trails as spring plates and u-bolts scar the face of mother earth. If you wheel SUA... you should be ashamed of yourself. This is inexcusable behavior. Just sit there stuck in the ruts and think about what you've done. Shame.
SOA is excellent off-road. If your vehicle is a dedicated trailer queen and only ever wheeled on the trails, then I do believe that SOA is an acceptable modification. There are
things you can do to alleviate axle wrap, but they are stop gap measures. And frankly, by the time you've set-up a SOA correctly, you could have installed a proper suspension already.
The problem with SOA is the on-road manners. Remember that geometry I was speaking of? You've messed with it. SOA is divvy when braking, very squaty when accelerating, and has a very high roll axis making it rolly when turning. All in all, innocuous when wheeling, terribly annoying when driving.
I just put 8000 km on my SOA BJ74
this summer. On the trail...
absolutely kick ass. There's not to many
rigs that can keep up. The problem was the on-road portion of those 8000 km. I was driving at highway speed perfectly straight, and drove over a dip in the road. As the front suspension compressed, the inevitable bump-steer engaged. It was all exacerbated by the dive, squat, and roll as the suspension worked its way through the dip with the induced bump steer. It's an exaggeration to say, but I almost rolled the truck going straight and level down the highway. Nay, SOA has too many on-road foibles to be a proper suspension for upstanding Cruiser heads.
Solution.
No More Leaf Springs!
5 link front. Ensure your pan-hard link is parallel to your drag link, and you've avoided bump steer. The 5 link (unlike the cheap-out 3 link solution that Toyota put in the front of the 80 series) will maintain proper caster angles throughout the suspension travel for a stable and safe on-road ride at any height. Some nice coil-overs are compact and easy to mount.
4 link Rear. I like
air bags in the rear for 2 reasons... coils require a fairly tall towers, whereas airbags are can generally fit in a lessy-tall area. Secondly, in a expedition style rig, you can adjust air pressure to maintain desired ride height as you load up the kitchen sink.
So, fellow Cruiser brethren. I make this call to one and all. Cast of you leaf springs. Embrace links.