Icon Stage 10 EKDSS issue with OT

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Apr 21, 2026
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I have a GX550 OT and I'm in the process of installing ICON Stage 10 suspension. As some of you may know, ICON doesn't officially support this kit for the OT trim. I spoke with an ICON rep at the Overland Expo last month to find out why, and the explanation was more interesting than I expected.

Installing the Stage 10 kit increases suspension droop and as a result the downward travel at the rear axle is physically limited by the EKDSS. The added droop requires roughly 1/4" more travel than the EKDSS is designed to allow, which translates to about 3/4" to 1" at the wheel. It's not something you'd notice while driving, which is probably why it hasn't come up much. But the concern is that over time, the EKDSS components end up absorbing force they weren't designed to handle when limiting that downward travel, potentially leading to premature wear or failure.

I was surprised because I'd never seen this discussed anywhere. Most forum threads either focus on AVS error codes after a lift, or people saying everything is fine. I'm hoping someone here can either confirm this explanation or share whether they've run into it. More importantly, has anyone found a solution? Rep mentioned that putting shims inside the shock would limit downward travel but that seems to defeat the purpose. Maybe a modified bracket, a different approach, anything? Would love to hear from anyone who's dug into this.
 
How much additional rear droop travel do they claim their shocks have?

I have MT64 shocks on mine and they looked like they had about 2" additional rear droop. No issues after a year, including alot of off-road miles, with constant full extensions of the rear suspension
 
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Many people install long travel rear shocks on GX460 and KDSS GX470 and claim no issue. Although when I cycle mine it definitely collide between KDSS bar and panhard bar at full straight extension. Full articulation is fine since the shocks are much further outboard.

The lever arm on KDSS bar are not that long. If the arm are 6" and you install 12" travel shocks, the KDSS bar have to flip 90° up and 90° down to accommodate straight up and down travel. That is definitely a recipe for disaster.

I use 10" travel LC 80 rear shocks instead of normal 12.7" Long travel shocks go reduce this risk. It still greatly improve off road flex while preserving KDSS.

The 550 rear KDSS move to front of axle and use a lever system similar to 200 series front KDSS. Solution is probably gartting a custom lever arm that connect the KDSS ram at slightly higher location preventing it to be the limiting strap.
 
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How much additional rear droop travel do they claim their shocks have?

I have MT64 shocks on mine and they looked like they had about 2" additional rear droop. No issues after a year, including alot of off-road miles, with constant full extensions of the rear suspension
No official figures but I think about 1.5 to 2" on non OT models, but if limited by 3/4-1" on OT due to ekdss it would amount to about 1"
 
How much additional rear droop travel do they claim their shocks have?

I have MT64 shocks on mine and they looked like they had about 2" additional rear droop. No issues after a year, including alot of off-road miles, with constant full extensions of the rear suspension
Is this on an OT?
 
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