How Not To Do Things

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Gun Runner 5

ODD IRON OFF ROAD
SILVER Star
Joined
Oct 22, 2009
Threads
737
Messages
21,638
Location
Thomasville, GA
I started off with the idea of using "Shade Tree Special" for a thread title but it's already being used and the following work would be insulting to the average shade tree mechanic. My second thought was to use "Head Up Ass Build" but I eventually changed my mind.
I knew going into this build (well rebuild would be more appropriate) that the truck had a number of issues due to subpar work by the "Ressurected" guys but some things, if not sad would be laughable. With a combination of Rob's talent and my slush fund, 90% of the issues have been corrected. (The last 10% will be completed this year). One of the remaining issues is replacing the rear fuel tank (I have a new, take out, aux fuel tank plus hardware) which you will see in the following photos is where the title "How Not To Do Things" originated.
The concept of fabricating a custom rear tank was a good idea in its infancy however the idea went South very quickly.
1) If you're going to mount said tank one of the things you might consider is priming and painting the straps that secure the tank. If it wasn't for the thickness of the straps the tank probably would have already ended up decorating a ditch somewhere.
(sometimes it's the simple things)
image.jpeg


** For those of you that say I only drive my Ute to Walmart, that's real mud in the photos. :)
 
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2) Don't splice the filler hose 3 times. (this is where the term "what could go wrong" originated.)
image.webp
 
Last but not least ..... this is actually my favorite photo.
3) Never route the fuel hose where the "high point" is actually above the tank unless you really like the smell of diesel fuel on your clothes. The previous owner said the rear tank was very difficult to fill ... no doubt.
image.jpeg
 
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I would also avoid having the alloy tank touching the steel straps. The vibration could wear holes in it. The straps should have some rubber in between them and the tank.
 
The OEM tank is from a new truck and includes all of the factory hardware.
 
I would also avoid having the alloy tank touching the steel straps. The vibration could wear holes in it. The straps should have some rubber in between them and the tank.
Something a professional shop would have known but in this case not necessarily.
 
OEM is set-up this way as well. Then there are rubber strips on top against the body as well.

I like the rounded off edges which makes it hard to puncture etc
 
I like the rounded off edges which makes it hard to puncture etc
Not to worry, they way it's designed, the fuel would still be in the filler neck or on your shirt. :)
 
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