Hey LXPilot, I think I read on this board that putting gas in after the pump's initial auto shut off is really bad for your fuel pump and will, eventually, lead to expensive repairs.
I have no idea if this is true, but I don't top off just in case.
I appreciate the concern, but after a search, and reflection, the issue you present doesn't seem to make sense.
The fuel pump pushes a column of fuel up to the injection ports (as I understand it), so the major cause of stress on the pump is working on the fuel against gravity - but even then, the stress is minimal because the column of fuel being acted on is so small (anybody have the fuel line diameter?) so the major stress is just continuous use and wear.
So it seems to me that the only potential issue from topping off would be the extra pressure being exerted on the backside of the pump, because of the column of fuel above the 'level' point of the rest of the tank.
If the line from the gas cap to the tank is 1" in diameter, and 24" long, it will hold a total of 0.08 gallons. If gasoline weighs approx. 6lbs/gallon, we're talking a hefty 0.48lbs of force in that line from the gas cap to the tank.
Now, 0.08gallons is nothing, so why bother topping off?
As I said, I regularly put in $2-$3 worth (about a gallon) additional into the tank, after the gas pump initially pops off - obviously it doesn't all fit in the filler line (by the way, 1" is a completely random number, I'm just guessing from the size of the pump nozzle).
So I'm hypothesizing that the majority of the extra gallon or 2 that I squeeze in, is settling in the fuel tank itself which the pump is designed to handle fuel from.
If I'm off with any of this, or if anyone can offer a case where filling past where the pump stopped has proven detrimental in any way other than environmentally (fuel spill) please share. At the moment I'm inclined to think of it as a myth.
-LX Pilot