front brake hose connector and pins

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DamoPeru

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Joined
Dec 24, 2011
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35
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Location
Lima, Peru
gday all.

i got a 2" lift braided brake hose kit, that also included the two front brake hoses (that don't need adjusting for the lift). But the head of the hoses that bolt on to the caliper housing doesn't have the right retainer pin setup. The head has a bit of protruding metal with a hole and there's a pin that goes through that and a hole in the housing, such that the connection won't rotate over time and loosen with the exertion it receives every time you turn the wheel.

I have now come to realize that the ones I had on there were not original, as both were different lengths, and the holes in the head for the pins weren't centered as you expect and looked like they had been bored out. The new hoses, apparently for my specific model, have connector holes that are roughly 4mm diameter and the hole in the caliper housing is just a tad over 5mm, furthermore the axis of both holes doesn't even line up.

So (1) I'm pretty sure the kit hoses are wrong at least in where the pin hole axis lies. (2) I think the previous owner also did some dodgy work to adapt non-original hoses for bigger pins. (3) there's also a possibility the previous owner drilled out bigger holes in the caliper housing as well. but without seeing what genuine original hoses and pins look like i can't determine which is exactly the fault, if not all.

So can someone show me what theirs looks like and maybe even measure the diameter of the retaining pin for me?

i will order some OEM ones regardless, but i first want to determine if something's been messed up.

Cheers,
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Here ya go. These are oem lines off a 2006 model. Roll pins measure 5.07 mm so it'll be a 5mm hole

awesome mate, you're a legend. so it seems the holes on my caliper housing haven't been butchered after all, thank god.

How's Ayr treating you these days?, I'm born & bred in Mackay.
 
I don't miss the heat! I'll be back there late January for a few days, last visit was about 10 years ago.


Thanks again for solving my puzzle.
 
Just as a word of warning to anyone considering purchasing one of these kits from SAFEBRAKE, their response was that that's how they are, that no one else had complained and that the banjo pins aren't necessary and only serve the single purpose of holding them in place during the act of tightening, in other words they wiped their hands of me.
 
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