I've been debating keeping my 60 and upgrading to an 80, but have come to decide that switching vehicles just doesn't make sense. If I were to spend $5k on a new 80, I'd wind up with a high milage vehicle that is 15 instead of 20+ years old, and would wind up having to re-learn everything anyway. Too much trouble, really, and I prefer the 60 anyway.
So here's what I'm thinking; why not just spend $3-4k on what I've already got instead of replacing it with something I'd wind up putting thousands into anyway?
What I need help with is a PM list - things I should work on before they get a chance to fail.
Here's the skinny on the truck:
213k miles, needs paint.
The good:
• 2 year old OEM smog pump
• 1 year old rebuilt carb (and another one in the garage)
• newly rebuilt clutch slave cyl.
• head was re-done @ approx 150k
• knuckles rebuilt @ approx 175k
• 4k miles on new BFG ATs
• approx 135psi compression on all cyls.
• 2 year old radiator
The Bad:
• still loosing oil @ approx 1qt per 250-300 miles. Depends on city or hwy driving. I've covered all of the leaks, and because there's no oily residue on the plugs, but there's a lot of dry buildup on the plugs, I'm starting to think that I have leaky valve seals.
• the paint is shot, and a recent ding in the door has revealed that it's on it's 4th paint job. I want to strip the paint down to bare metal, but I'm not sure what kind of trouble I could get mself into by doing that. (Or, should I bag it, sand it down and LineX the whole thing?)
• seal between the t-case and trans is shot, but I have the oil crossfeed kit, just need to put it in.
• weak electrical system - mostly the fault of the low output alt
• PS pump is starting to leak a little - rebuild or go whole-hog ($350) and buy a new one?
My existing to-do list:
• new clutch master cyl
• new brake master cyl
• SS brake lines
• new front seats (Pilot, Volvo, Saab, Avalon - whatever)
• new carpet, but not OEM. Is it expensive/dificult to customize the carpet kit for something like this? I'd like to use something thicker, and lay down some sort of good insulation. Any suggestions?
Questions:
• Should I redo the brake cyls and calipers? Should I consider the 4Runner calipers up front, or even rear disks? Seems like a lot of work on a system that really isn't that bad in the first place...
• What sort of method/trouble can I expect from stripping the paint to the bare metal? I figure I'd do it in sections, not all at once - and I probably won't remove the glass or the inside junk (door jams, etc) - also, what wheeling I do is usually expedition stuff, and I wind up scratching the hell out of my paint (trees) - should that have any bearing on my decission to paint/LineX? - I only wheel it maybe once a month...
• I'm thinking about the CS144 GM alt upgrade. Would that do it, or should I consider dual batts, also? I'm not expecting to run a winch or a thumping sound system - I just want to run what I've got reliably.
• Should I mess with the rear axle at all, even though it seems to be fine? (bearings, seals, etc?
• I don't know what shape my rear springs are in - they're partially held up by those crappy coil/shock combo things...are OEM rear springs available? I may put a bull bar upfront, too - if I do, can I keep my factory springs? I don't want to do an OME susp. lift or anything. can I get away with an addd-a-leaf?
Any other suggestions on what else to mess with? Do I seem like I'm on the right track?
Big enough post for you? Maybe I should put it into book form and tour the country with it?
So here's what I'm thinking; why not just spend $3-4k on what I've already got instead of replacing it with something I'd wind up putting thousands into anyway?
What I need help with is a PM list - things I should work on before they get a chance to fail.
Here's the skinny on the truck:
213k miles, needs paint.
The good:
• 2 year old OEM smog pump
• 1 year old rebuilt carb (and another one in the garage)
• newly rebuilt clutch slave cyl.
• head was re-done @ approx 150k
• knuckles rebuilt @ approx 175k
• 4k miles on new BFG ATs
• approx 135psi compression on all cyls.
• 2 year old radiator
The Bad:
• still loosing oil @ approx 1qt per 250-300 miles. Depends on city or hwy driving. I've covered all of the leaks, and because there's no oily residue on the plugs, but there's a lot of dry buildup on the plugs, I'm starting to think that I have leaky valve seals.
• the paint is shot, and a recent ding in the door has revealed that it's on it's 4th paint job. I want to strip the paint down to bare metal, but I'm not sure what kind of trouble I could get mself into by doing that. (Or, should I bag it, sand it down and LineX the whole thing?)
• seal between the t-case and trans is shot, but I have the oil crossfeed kit, just need to put it in.
• weak electrical system - mostly the fault of the low output alt
• PS pump is starting to leak a little - rebuild or go whole-hog ($350) and buy a new one?
My existing to-do list:
• new clutch master cyl
• new brake master cyl
• SS brake lines
• new front seats (Pilot, Volvo, Saab, Avalon - whatever)
• new carpet, but not OEM. Is it expensive/dificult to customize the carpet kit for something like this? I'd like to use something thicker, and lay down some sort of good insulation. Any suggestions?
Questions:
• Should I redo the brake cyls and calipers? Should I consider the 4Runner calipers up front, or even rear disks? Seems like a lot of work on a system that really isn't that bad in the first place...
• What sort of method/trouble can I expect from stripping the paint to the bare metal? I figure I'd do it in sections, not all at once - and I probably won't remove the glass or the inside junk (door jams, etc) - also, what wheeling I do is usually expedition stuff, and I wind up scratching the hell out of my paint (trees) - should that have any bearing on my decission to paint/LineX? - I only wheel it maybe once a month...
• I'm thinking about the CS144 GM alt upgrade. Would that do it, or should I consider dual batts, also? I'm not expecting to run a winch or a thumping sound system - I just want to run what I've got reliably.
• Should I mess with the rear axle at all, even though it seems to be fine? (bearings, seals, etc?
• I don't know what shape my rear springs are in - they're partially held up by those crappy coil/shock combo things...are OEM rear springs available? I may put a bull bar upfront, too - if I do, can I keep my factory springs? I don't want to do an OME susp. lift or anything. can I get away with an addd-a-leaf?
Any other suggestions on what else to mess with? Do I seem like I'm on the right track?
Big enough post for you? Maybe I should put it into book form and tour the country with it?
All you 60s posers pack up your fat assed rigs and let's tackle TELLICO! Show em what these wagons can do! It's a blast!*