the FSM is totally inadequate
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the FSM is totally inadequate
Don't be too hard on him..
and pulled the hubs back apart. Literally took 5 minutes a side to put them back together correctly. Amazing what even a hack like me can do given a clear understanding of the assembly instructions.Gracias!I tried two different X cross section O rings today and this one fit really well, turned well (dry) and I think has enough profile to seal well.
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The AISIN spring and indent ball from Cruiser Outfitters was a hit and a miss. The spring diameter is too large (3.5mm vs 3.15 for the OEM). It's also shorter by a mm (17 vs 18 OEM) but that's not enough to overcome the diameter issue. I can get the spring into the hole but it won't compress enough to allow the ball to fit properly.
The ball on the other hand is perfect. 3.15mm, same as the OEM. So I will be using the original springs and the new balls. I was missing one of the balls but thankfully have both springs.
Flagging this info for @PabloCruise
I strongly suspected that I didn't reassemble these hubs correctly yesterday so this morning, over coffee, I did a little internet searching and came across a YouTube video that explains the process precisely and clearly. I'm normally not a video learner but the FSM is totally inadequate regarding reassembly of these hubs. For example, the FSM doesn't say anything about pulling the connecting spring over the pawl tabs or the fact that the clutch tab is directional. Guess I will pull them back apart and try again.

Sad part is you decided to not continue your high school education. Go JACKETS!Man you guys are certainly spicing up my build thread. Given my undergrad it's great to see others use such language!![]()
Pictures of washers in Toyota bags or it didn't happen!and shipped me the correct washers
Exactly!!!Pictures of washers in Toyota bags or it didn't happen!
Exactly… Toyota nerds nationwide are screaming at their computer screens in disappointment for this missed opportunity for Toyota parts bag goodness..I actually did want to see the washers Mr T sent you
Sorry to disappoint Jim. In the trash already.Pictures of washers in Toyota bags or it didn't happen!
Not sure if you really want to know or just piling on. On the off chance though, JIS generic (Overland Metric kit) are ~13.2mm dia and 2.4mm thick. OEM are 15.5mm dia and 2.8mm thick. I just know that the generic were failing at 25 ft-lbs and the OEM ones didn't. No photo side by side to share (in bags or otherwise) but here's the OEM installed.Exactly!!!
I actually did want to see a compare of the washers Mr T sent you vs the aftermarket JIS that failed.
Exactly… Toyota nerds nationwide are screaming at their computer screens in disappointment for this missed opportunity for Toyota parts bag goodness..
What's the concern with the threads Mike? Typically not an issue when you have bolts replated. Pretty sure electroplated zinc thickness is only a few micrometers.I can't see why that'd be a problem so long as you covered the holes to protect the threads.