Is there loss of control in rain and/or snow (I live in the Denver area)? Comfort? Noise?
All of those things depend much more on the actual tire selection than on the size. AT tires will be quieter (and some think better in snow) than mud terrain tires.
If I decide not to go all the way to 35's, I've found that NTG's come in a 305/70/R17 (~34"). If I go with these, do I need to do the body chop?
Totally depends on the tire and individual truck for the body mount, but there is a high probability of 305 tires rubbing on the front upper control arms in a full turn. You can correct this with aftermarket upper control arms, or just accept some rubbing and decreased turning radius.
Like my mom used to say, you don't HAVE to do anything except die and pay taxes - but you and your cruise control will certainly be happier with 34" or larger tires and re-gearing. I put 34's on mine, and the cruise control / auto tranny drove me crazy, constantly down-shifting and hunting for a gear on any kind of modest hill, until I re-geared the diffs.
Also, are any of you towing with bigger tires? If I go with 34"/35" tires and don't re-gear, am I going to need to re-gear when I get a trailer?
Towing and/or driving in the mountains will definitely amplify the problems and irritation of larger tires on stock differentials. In my book it would be a necessity to re-gear if you'll be towing, but it's expensive to do, so lots of folks squeak by with stock diffs. I wouldn't, but YMMV.
And lastly, speaking of re-gearing ... I have a question that makes me feel kinda like a 5-year-old. Sorry for this one ... when you all are talking about "re-gearing" ... what .. umm ... does that mean? :\ Changing the gear sizes in the differentials? Transfer case? Transmission? Some combination therein?
In this instance (bigger diameter tires), we're talking about re-gearing the differentials. You re-gear the differentials to put your road gearing back in the optimum power-band rpm of the engine after fitting large tires. If you want lower trail gearing , you need to address that in the transfer case. No one makes any other transmission gear choices or different transmissions for the FJC so that is not an option.
Obviously this isn't work I would be doing myself ... so do any of you have an idea what this would cost?
Well, you have to re-gear both differentials at once for starters. Just the parts (for both) will run you $1,200, then installation on top of that. I don't know what shops charge for the work, but I'm guessing $400-500 per diff so add at least another $1,000 if you're just going to drop it off somewhere and have them do everything.
Sorry for the long post. I just don't want to make a mistake and end up with buyer's remorse. Thanks in advance for any help/advice you can give. 'tis greatly appreciated.
Cheers.
If you're going to run tall tires and keep your truck for a long time, then re-gearing is way worth it in my opinion and you would never regret it. The question to ask yourself ahead of time is, how badly do you need/want to run 34" or 35" tires? You can go a lot of places with 33" tires, but there are some trails where every extra half-inch and inch really helps. Think of it as a cost/benefit decision.