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  1. jfz80

    calling all internet diagnostics experts!!

    :) thanks fellas... i just rumaged up some exhaust manifold bolts from the tacoma fix w/ the torx as well. Yeah im ready to get her off jack stands and outta the front yard, but in true fashion a broken cruiser attracts cruiserheads like flies on poop. Ive met more local cruiser folk this...
  2. jfz80

    calling all internet diagnostics experts!!

    retap threads or restore threads what would you guys think the best way to proceed from here would be? im really not looking to make more problems out of the situation. The studs from NAPA and MR. T will not thread into the housing, nor will 80% of old studs. They also do not have any...
  3. jfz80

    calling all internet diagnostics experts!!

    well in typical fashion the studs will not fit, so the saga is destined to continue. I used the part number and specs listed by poser for the studs. 32 mm by 10x1.25 threads. They do not thread into the axle housing and i returned to the NAPA w/ new and old, they tested them both and agreed...
  4. jfz80

    calling all internet diagnostics experts!!

    thanks marshall, i pulled the shifter and had a looksee at the transmission gears....and all looked good that i could see??? Only two gears were actually turning that i could inspect all the way around. One set had the finest of nicks in the surface shown in the pic (second diagonal gear from...
  5. jfz80

    calling all internet diagnostics experts!!

    i pulled the pto cover and all looks good, oil in good shape, all teeth present and accounted for w/ no abnormal wear. THere is no debris on either drain plug for tranny or tcase. I am about to pull the transmission top plate, but was trying to figure out for sure if i need to remove the gear...
  6. jfz80

    calling all internet diagnostics experts!!

    Just a little :hillbilly: When i changed before the PPR there were no metal pieces on the plug to tranny or t-case, but since that was before this noise showed up ill go drain those now and look. How would one measure this said pinion slop? thanks
  7. jfz80

    calling all internet diagnostics experts!!

    Rick, i did feel the output shaft when i had the tranny and t-case pulled and it felt great. BUT i did pump a bunch of grease into the shafts right before the trip, i wonder about pressure on the pinion instead? couple pics if it helps, and yes thats fresh gear oil??? less than 500 miles...
  8. jfz80

    calling all internet diagnostics experts!!

    I believe it has plenty of compression travel b/c if anything id worry about dropping the splines out upon drooping, there is not a whole lot of engagement but the splines look to be wearing fine. Ill go double check for outlet hole, i did not notice it. it stopped raining and i opened the...
  9. jfz80

    calling all internet diagnostics experts!!

    d'oh.....i got it. SO it should be and now is in phase (at least one of the possible two positions) i put zirks on same side but looks like these have been tinkered w/ before to accomadate the 4spd tranny pattern as well as 3spd pinion pattern. Who knows what i got here :) but unfortunately...
  10. jfz80

    calling all internet diagnostics experts!!

    I packed them full of grease via the zerks before the PPR trip, and when i separated them fresh grease was in the splines as well as packed in the end void past the splined shaft. There is no torsional play at the splines and when i feel the ujoints they rotate smoothly and have no lateral play...
  11. jfz80

    calling all internet diagnostics experts!!

    hell of a day to lose silver star status....trying to get some pics up of the u-joints if it will help.
  12. jfz80

    calling all internet diagnostics experts!!

    Hey what happened to my post? Rick im still not on top of the in-phase/out of phase concept. Not totally ignorant, but cant say i fully get it. SOOOOO i marked my flanges when i removed the shafts and put them back just as they were. I also marked the slip yoke before removing/cleaning...
  13. jfz80

    calling all internet diagnostics experts!!

    yup this has the p-brake assembly on the end of the t-case. I removed and cleaned it up, adjusted to the point it works fantastic now :bounce:. It was my first time inside one of these, but all looked normal and after cleaning up, parts moved freely Yup replaced all fluids before the pig run...
  14. jfz80

    calling all internet diagnostics experts!!

    Some of you remember the fate of the pig on the PPR trip. Seeing as how its almost spring already and i aint got no work yet, ive been trying to figure this one out. any and all help is appreciated. in summary, w/ a new clutch, the pig is still making the horrible knocking noise at speed. I...
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