Recent content by opalbeetle

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    HJ61 Charging troubleshooting and ideas needed

    The problem ended up being a bad diode in the alternator (right out of the box). I had to send it back to get diagnosed and repaired.
  2. O

    HJ61 Charging troubleshooting and ideas needed

    Done! It's amazing what wonders a working alternator does for a charging system! Its charging right on spec! Thanks again everyone.
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    HJ61 Charging troubleshooting and ideas needed

    So, after all of the wire chasing, relay checking, and head scratching, I've finally sorted out what the issue is. The alternator wasn't "talking" to the regulator, so the regulator wasn't doing what it needed to do. Reason....bad diode in the alternator. Unreal! What a learning curve...
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    HJ61 Charging troubleshooting and ideas needed

    Is there a sense wire (if this is what it is called) from the alternator to the regulator to wake it up? If there is, what colour wire is it? There are three wires coming from the plug, a green, a blue and a black. Thanks for the help.
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    HJ61 Charging troubleshooting and ideas needed

    Yup, the truck starts right up no problem at all. It appears to charge the batteries, though I wonder if there might be a problem with the batteries after the dead short. Maybe they aren't taking a charge.....hmmm. I thought I checked that, but I will add it to the list to recheck.
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    HJ61 Charging troubleshooting and ideas needed

    I'm gonna back up and go through everything from the start again. I know the the alternator is a brand new, not rebuilt, Toyota part. So, Im gonna retrace steps and check connections, wiring, fuses etc. (again, cuz I've already done that) and double check the regulator. Gotta say, even though...
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    HJ61 Charging troubleshooting and ideas needed

    Well, that wasn't the problem. I have exactly the same symptoms as before. I even checked the charge bulb to see if it was burnt. It was not. I checked the amperage of the alternator and it reads 10.9A - 11.0A at idle and as the rpms increase to 2000, the amperage climbs to ~15A. The...
  8. O

    HJ61 Charging troubleshooting and ideas needed

    Alright, part ordered and it arrives tomorrow. I will let you know if it's the solution!
  9. O

    HJ61 Charging troubleshooting and ideas needed

    That should have said....therefore NOT doing it's job! (I'm not sure how to edit a post)
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    HJ61 Charging troubleshooting and ideas needed

    Alright, so I removed the Ignition Main Relay and did the following tests on it. There is no continuity across 1 and 3 like it suggests it should have. So, I am assuming that the relay is shot! So, if the relay is done, I'm assuming that the voltage regulator isn't receiving any voltage and...
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    HJ61 Charging troubleshooting and ideas needed

    Well, lots of learning in here. I will look tonight to address the advice from above. I will most definitely report back with the findings. What does EPC stand for?
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    HJ61 Charging troubleshooting and ideas needed

    And yes, it is a JDM Hj61.
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    HJ61 Charging troubleshooting and ideas needed

    All of the lights are on. The turbo light, the locker lights, and the transmission light by the shifter. When I turn the truck to "on", the "charge" light is not on, nor does it come on when the truck is running. As for a factory external regulator, it looks pretty stock to me. The wiring...
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    HJ61 Charging troubleshooting and ideas needed

    Hello all, I have a 1989 HJ61 that I am having some issues with when it comes to charging. I am new to the charging system of the truck, and I have read and re-read many of the threads here, online troublshooting manuals, my manual and I cannot track down what the issue might be. Some history...
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