It turns out that I didn't need these patches after all. I purchased them from Cruiser Corps in April (Quarter Panel Corner Patch - Passenger / Right Side - FJ40 1979-1984 - https://cruisercorps.com/products/quarter-panel-corner-patch-passenger-right-side-79-84 and Quarter Panel Corner Patch -...
Applied POR15 to the rear tire wells. After considering that getting a professional paint job was likely to cost me 5 figures, I think I'll just order some White 031 paint and cover up the primer myself. :)
All the parts (emblems, reflectors, and tire carrier) back where they belong. Ground the rust and debris from the rear tire wells in preparation for the POR15 treatment.
Thanks @knuckle47 and @sterling for the words of encouragement! It’s all been a learning experience and there is a sense of accomplishment.
Once I have the rear tire wells cleaned out and apply a couple coats of POR15, I’ll feel like it’s a major milestone. Body rust largely dealt with and much...
@43bruiser Yes, I was careful to make sure that my stitch welds were cool by not making successive welds in the same area and I used an air compressor to cool them between welds. It took me a while to dial in my settings. I started with .030" wire, but had more success with .023 wire. My biggest...
I rented a MIG welder and my inexperience shows. I wasn't going to post any pictures of my crap welding, but I need to own up to it.
I do have to keep in perspective though. Originally, I was going to pay someone to do a complete restoration (but not for $100K). Then I was going to pay some one...
@knuckle47 they are Butt Welding Clamps Amazon.com - https://a.co/d/0gpazICC I wanted something that would provide the right gap to weld and they help align the patch with the body
Reinstalled the winch. I wasn't happy with the way I had mounted the fog lights originally. The standoffs were too flimsy and they vibrated too much. I replaced them with simple angle brackets and gave them a little cockeyed look. I'm happier with this solution.
I also decided to see exactly...