Just a quick update, if you are having trouble with the overdrive dropping into neutral. The selector fork can actually be moved on the selector shaft. Simply remove the overdrive cover plate (with overdrive in neutral), loosen selector fork retaining bolt and re-centre the fork. It needs to be...
Niferous, are you still in possession of the PDF? I would love a copy.
I took my transfer apart last week to replace the output bearings and seals. As I was pulling the case off, the gears on the input shaft (overdrive synchro's etc) fell out, so I didnt get to write down how it all went...
Hi guys.
I have the same transfer case but on a 4 speed that I fit to my hj45. I haven't towed heavy loads but used the overdrive in all kinds of up hill and off-road situations without any issues at all.
I just pulled mine apart because of a busted front output bearing, and thought I would...