80 Series windshield replacement is a nightmare! For the unadulterated, the 80 series requires a new seal every time the windshield is replaced. The new seal is supposed to be glued onto the glass and the glass and seal offered up as a unit and glued into the vehicle. My 80 had an old replacement glass in it when I bought it. Glass was fine but it was obvious that the seal was not replaced. The glass was wiggling around in the seal and it squeaked over every bump.
I called a local guy to come out and re-seal the glass. He pulled back the rubber seal on the exterior and ran a bead of urethane under it. $150 spent and glass continued to squeak.
I bought a new windshield seal from Toyota $80. Took me weeks to get one. Once I did, I made several calls to shops around Charlotte, looking to find a company that would remove the windshield, install the new seal and re-use the old windshield. Auto Glass Now on South Blvd said they would try. I made an appointment. Things were looking good.
On the day of my appointment, I was prepared. I had a brand new seal and copied the three or four pages from the FSM that explained the install procedure. I spoke with them in great detail about the common issues of the glass in these trucks and made them promise to glue the glass into the seal and then the seal into the body. They said they would but that that's not how they normally do it. They talked me into ordering a new glass to have on hand in the event that they broke the old glass getting it out. Like a dumbass, I agreed. The glass was $150. I let them do the job. They broke the old glass (surprise) and a new glass was installed with the new seal. Everything looked fine when I picked up the truck. Glass didn't squeak so I assumed I was good.
About a week later the squeak came back and I noticed that when it rained, water was getting under the seal. I could push on the seal from the inside and wet my finger with it. Not dripping, but not dry either. I poked around at the seal and determined that the glass had been installed dry. No urethane was used at all between the rubber and the glass. None. Even after Auto Glass Now told me they would and assured me they did on the day I picked up the truck. Liars!
I made an appointment to have the glass re-sealed under warranty. I took it back to the shop and asked them to fix it. They pulled the glass, ran a bead of urethane in the seal and re-installed the glass. No more squeaks! Later that day it rained. I noticed a leak at the passenger side lower corner of the windshield. Crap!
Today I took the truck back to Auto Glass Now to have more urethane forced in between the glass and the seal. We will see what happens next time it rains. I'm crossing my fingers and saying prayers at this point. I'm really tired of dealing with this issue.
What really chaps me about this is that I supplied a new seal and they ruined it by not installing it the way they were supposed to. If I have to do anything else to this windshield, it's going to need another $80 Toyota seal. I can't leave it to them to replace it under warranty because I know that they will use some aftermarket garbage.
DON'T EVER TAKE YOUR CAR TO AUTO GLASS NOW IN CHARLOTTE! FIND SOMEBODY ELSE. THEY ARE DISHONEST AND DO HALF-ASSED WORK. DON'T. JUST DON'T.