So about 4 years ago we bought a used 416 trailer, it was heavily rusted so it ended up just being a work/play trailer. Now my wife would like to have a nicer looking trailer for camping or travel, so I bought some sheet metal from work and attempted to copy the design. The current trailer is the same size of our 416, but the next one will be a little larger.
So far I have the tub together, (minus the floor), and the tubing for the frame is on order.
I am fully welding the sheet to the tubing at the top, but tacking the bottoms and then filling in the open seam with JB weld, then sanding flush, this will keep the moister out of the seam and avoid me having to weld the complete side lengths twice. The paint is temp, to keep it from flash rusting.
(old trailer)
So far I have the tub together, (minus the floor), and the tubing for the frame is on order.
I am fully welding the sheet to the tubing at the top, but tacking the bottoms and then filling in the open seam with JB weld, then sanding flush, this will keep the moister out of the seam and avoid me having to weld the complete side lengths twice. The paint is temp, to keep it from flash rusting.
(old trailer)