Decided to install the Ironman winch I had previously bought for the Tacoma but never installed while I'm sorting out the Warn 8274 that came with the 80 series. I tried to clock the Ironman motor but am not able to get it back on. It's hard to explain, but in the first photo (looking inside the motor housing), the four copper pieces I circled are on a spring, so when you press them away from the center, when you let go, they move back. Those four pieces need to fit over the piece of the motor armature I circled in the second picture, but it's not possible in their current position without getting pressed out to fit around it. The third picture is of the outside of the motor housing. Any thoughts on how to reinstall this or if there's a local shop I could reach out to?
FYI, I contacted Ironman and they essentially said I'm ****ed and suggested seeing if someone local that specializes in winches can put it back on.View attachment 4100492View attachment 4100493View attachment 4100494
Usually there are small holes on the outside of the housing (may be covered to keep water out). Push the brush (4 things at the bottom) in (all the way in) and then insert a small wire/paper clip into the hole to retain the brush. Do that to all of them. Insert the rotor and remove the paper clips. The springs will push the brushes out against the rotor.
Good news, the end cap of the motor housing popped right out with a long flat head screw driver and a couple gentle whacks of a hammer. After that it was super easy to put it together. Went ahead and clocked the motor, then hooked it up to a battery to test it. No issues running with no load, hopefully none when actually in use!