Steering arms had heated marks where they rest on the trunnion bearing.
Swapped the bearings, but still interesting...
I then popped the thirdmember out of curiosity, i had something similar of a sound of a bad pinion bearing, but that was all good.
And i coudn't get the locker to engage on the passenger side, just the drivers side.
I found a really bad oil, and with a magnet i found little metal 'bits' that all seem to have been a shim, or somthing. All 37+10 theeth were good, but i was bummed that it is a 3.7 ratio, not a 4.11.
But since i was unsure of the locker operating right, i took the other jap steel rig (yamaha) for a run in the storm to pick up another spare open diff and driveshafts from my old 82 donor, wich i knew had 3.7 diffs.
It was of course another flange on that one, so i swapped them over.
I have never had a locker of this kind apart, and dont know why i dont have drive out on the passenger side. I slid both driveshafts into the locked diff, and everything works as it should... Open and locked...
Very strange.
I had the spare driveshafts laying next to the shafts that were in the 61 when i bought it.
I did notice a length difference on the short passenger inner axles, and the one that was in the truck was 4cm shorter! It was also of a german brand something, so it has been swapped at some point.
From what i can remember, early hilux mini shafts are a tad shorter than the 6x series.
Some earlier PO must have been drugged at a trail repair....?
So that could explain the really worn brass bushing and the lack of drive on the passenger side when locked. And the splines were only slight beaten at the inner end of DS. no wear on the diff splines.
But it does maybe not explain the eaten up shim-looking crap i found....
Can anyone school me on the inner workings of the simple locker?
So with the weather beeing mean to me, i opted to just throw the open diff in, and reassemble everything with the knuckes rebuilt. I gave the donor diff a new pinion seal since i had to swap over the newer style drive flange.
I changed the frame to axle brake line, mounted the new calipers.
Passenger side wheel clears the calipers with a hair.
Driver side wheel does not clear the calipers.
Here is what had to be ground off.
After bleeding several times, went trough 2 bottles of brake fluid, there is just a tad of brake power....
Either the master got shot, or there is interferance issues with the 6x master and the 4Runner calipers.
From what i've seen, people do run the stock master?
Now i'm gonna need to hunt down another master.... what would be most bolt in? i dont wanna deal with a residual valve.