Builds 1978 US Market FJ40 Factory Restoration (2 Viewers)

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More work on the tub today

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Ive called a few places, no one wants to touch it right now, so I am slowly section by section blasting. It will be correct when I get done with it.

What is sad is the number of previous owner:
  • Broken bolts left in the hole.
  • Tacked in sheet metal and buried in bondo
  • Stripped mounts (for example, roll bar nuts very difficult to remove) that they just drilled out to slip a 3/8" SAE bolt through with another nut on the bottom.
  • JB weld slugged in a hole
  • Fiberglass slugged in a hole
  • Surprising levels of bondo and filler, six layers in some areas.
  • Wiring hacks so numerous I have to rebuild most sections of the harness
  • non-Toyota parts too numerous to list (quality would be another thing)
  • Outright destruction to the body and fragile bits that compromise the safety of the truck.
I have HOURS into just the bare tub alone to repair and correct the structural integrity and return the cruiser back to original. I am truly trying my best to "restore" this cruiser. I hope you guys are not cringing at the weld-work. I am going to ensure its all sound before I apply any primer to begin applying fillers of any sort.

Anyway - during this pandemic, it is therapy for me to right all of these wrongs. If not myself, someone will thank me later!
 
The roll bar bolts on my 79 are M10-1.25.

But the bolts holding the seat belts are bigger and I thought they were M11 according to this spreadsheet. I'm not sure whose made this spreadsheet, but it has been helpful to me. boltstotal97-2003.xls

EDIT: I don't know how to link that spreadsheet.

While I was digging I found this and thought it was interesting
 
The seatbelt bolt size for US models is dictated as SAE 7/16-20 by federal safety regulations, not metric.
 
They were either this gray (pictured) or pewter. I knew there was some strange color for this, I think this might be the oem color. I need a fellow purist to chime in.
That color is correct. Same color as the roll bar and seat backs in my May of 1980. I have been unable to definitively determine the paint code/ powder coat color.
 
Hmmm. But mine is a January of 1978.
try this.> https://www.fototime.com/ftweb/bin/ft.dll/pictures?userid={2B59A31B-E687-42D4-B81F-7488E56A2498}&uid={2B59A31B-E687-42D4-B81F-7488E56A2498}&custdom=1 < It is an entire library with photos in chronological order. My search engine ha sit labeled as unverified but I use it all the time. Not all the vehicles are still original but enough to determine what you need.
 

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