Spent the weekend helping out another cruiserhead on his 100 series, and spent some time re-making the rear door cards for my 80. After removing the door panels to replace speakers and installing sound deadening, I realized the retainer pockets had all torn out or deformed since a previous owner had removed large portions of the weather barrier and saturated the door card material.
I went with a 'water resistant' door card material and plan on treating it with some spar varnish to improve the water resistance, especially around the door retainer clips. I'm going to make a couple extra to keep around as templates for another 80 I have in storage that will no doubt have the same issue. May even play around with making door panel replacements out of aluminum or some type of composite, or plastic.
Really starting to wonder how many rigs have the same issue with their door panels.
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