transfer case

Hey Guys, I just wrapped up my engine build and am trying to hit the trail tomorrow morning. I also just finished up the install of the 3.1:1 crawler gears. I followed the directions and everything seemed to go together smoothly. However, when I pull the transfer lever into Low Range, it...

I am getting ready to remove my tcase and cannot figure out what tool to use to remove the upper bolt inside the tcase. See picture. I was able to get a17mm shallow socket on the lower bolt and loosened it right up. The upper bolt is. 8.8 and looks like it will take a 19mm socket but I do not...

While driving, there's a very pronounced whine/whirring sound coming from underneath the transmission hump. Having never driven a 40 prior to owning the one I have, I don't know if this sound is within the realm of " normal". It's definitely not road noise and it seems to be something other...

Hi gang, On a trail in MA the other day, went to engage 4 lo (no pin 7 or switch mod) and the CDL/ABS lights stayed off. Figured no problem, must be the switch on the T case; I'll just pop it off, exercise it, pop it back on like last time. While doing this, I figured I would bridge the pins on...

So after paging through about 20 pages of previous threads, I couldn't find one that answered my question. So here goes: I rarely drive my stock '84 FJ60 offroad in 4wd (about twice per year), but I put it in 4H at least once per month and cruise around for ten or fifteen minutes just to keep...

After extracting the Toyo motor, tranny & t-case I laid out the Chevy/GMC motor and auto tranny alongside and wonder if I can use the GMC transfer case if I flip the tranny mount flange upside down and run it that way? Anyone ever try that? FX

H42 & split case w/ all linkages and shifters from a FJ60. Transmission shifter even has inner and outer boots in good shape. $500. I strongly prefer local pickup and will even drive a bit to help out. If shipping, then you need to be prepared to be patient as I build a crate and get it...

I am rebuilding my transfer case and figured out that the pile of twisted metal in the extension housing is what used to be the Hi/Lo sleeve. Anyway, the fork and sleeve are toast so I am looking for another set for a 4spd. David Gordon Rockport, Maine nodrogcd@gmail.com

So I was sitting at a light in my 2004 LC 100 feeling GREAT! I was finally working on my own truck! I had changed the rear breaks and swapped the rear diff fluid this past weekend. The diff fluid change was a surprise after I saw the fill bolt was loose and seeping fluid. The light changes, I...

I have a 67 fj40 with chevy 350 and automatic trans.... does not have 4wd shifter installed and looking to put one in. question is trying to see if anyone knows what transfer case this is and if I can put a twin stick in it.

I'm in the middle of a rebuild of a 1984 FJ60 transfer case and have discovered the Idler Gear needs replaced. The TC is stock with the 34mm idler shaft. Before I start searching parts vendors, wondering if any Mud members have one they could part with? Rest of the TC was in pretty good shape...

a friend in my neighborhood has been driving this as DD for past year or 2. To my knowledge it ran fine and was reliable for her until trans went out. She decided she was not going to replace trans so I ended up buying for a couple of items that I wanted to replace on my FJ62. The big items I...

This may be a dumb question but my fj62 has a bad transfer case and is making a lot of noise. I plan on replacing it with a spare that I have but in the mean time, Is there a danger of something in the case letting go and locking up the axles and causing a crash?

After much searching I don't find anything in the 100 series forum (or Google for that matter) regarding transfer shifter not engaging. My rig is a 98 LX470 with 150k miles. I noticed that when I went to put shifter from neutral to 4L in one of our latest snow storms it felt as if I was...

truck had 175k. All parts are assumed to be original. Power steering pump with res- $50 Misc smog lines and some valves still available- let me know what you need and we will work it out. Intake cover- $20 Intake and exhaust manifolds- $60 each Oil cooler- $50 2f short block - $100 4 speed...

Hi all. Am having trouble diagnosing an issue with my 1991 landcruiser 80series. I was driving along, towing under heavy load when I lost all drive. There was no serious clanking or banging when it happened just no drive. Been in the middle of nowhere, I locked the transfer case and drove home(...

Hi Guys, I recently installed Marlin Gears on my 1997 FZJ80. Since the install there has been 3 occasions where the Transfer Case popped out of low range into neutral. All three times I had just shifted from park to drive and was on a slope. Each time I put the tranny in neutral, shifted the t...

Prior to finding this forum my technical expertise was limited to adding windshield washer fluid to my car. Thanks to all of your posts I have fixed the lights, and signals in my 74FJ, replaced the shocks and believe it or not, actually changed my own oil. While changing the oil I noticed that...

I'm not very knowledgeable about these things and would like to know a lot more as I look into buying an HJ47. I would like to put a 12HT engine in one after I buy the HJ47 because I want something with a little more speed than a 2H for highway driving (I'd like to use it more as a daily driver...

Hey just started a fix up (can't afford a full restore) on a 76 FJ40. Bought it because mechanically it is good and the price was right. Body needs work but it can be recovered. However toying around with it the last couple days trying to find gremlins I have found a mechanical snag. The...