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Just some cross over tech from my thread, back when I used to actually do tech….

Clutches, torque pulse…

Engines, combustion that is, have variance in how power/torque is delivered. That’s due to combustion intake/exhaust stroke on a 4 stroke gas/diesel engine. The power stroke or pulse happens on fuel detonation and moving the piston down. Since it’s not firing all the time you have a variance in the force (thanks yoda) while other pistons are firing. That variance or pulse is know as a torque pulse or impulse. How does is feel? Smoother delivery or less depending on engine/cylinders.

Here’s some charts explaining some.

This is the power/torque pulses from 3 different engines. I4, V6, V8 for 1 rotation of the crankshaft. This is just high level to understand the lumpy/variance/vibrations that occur between the engine types.



7A61EEAA-35AA-4C8F-A7EF-5F48F1FB4C43.gif



052D7A77-5E04-4B9B-B3F2-B78FC9E898D9.gif



B4109840-5AFE-41FB-9CC9-44A845228D40.gif



So we see that 4cyl has the biggest variance and vibrational issues inherently. (Not counting vibration dampers, counterweights between engines) Looking at you 4BT.

Let’s look at a clutch disk. Has friction material on the outside, a splined hub and springs. The hub is free to slightly rotate to handle and get rid of noise vibrations and harshness (nvh) that come from you guessed it, the engine, specifically the crank and all those lovely torque pulses.

You can imagine there is a lot of different clutch’s to handle all the different torque pulses and NVH from each engine. Some overlap, some might work, some definitely won’t work even though the power specs and size is the same.


1E7A2332-426A-4C3A-B3C2-10B03C96D116.gif


All that hub rotation, springs, damping has been figured out by smart physics people on what should hold up taking into account this whole meaningless post of NVH, torque pulse etc. there is a lot of cool stuff they are doing with regards to this that I just didn’t want to go down that big rabbit hole.
 
Just some cross over tech from my thread, back when I used to actually do tech….

Clutches, torque pulse…

Engines, combustion that is, have variance in how power/torque is delivered. That’s due to combustion intake/exhaust stroke on a 4 stroke gas/diesel engine. The power stroke or pulse happens on fuel detonation and moving the piston down. Since it’s not firing all the time you have a variance in the force (thanks yoda) while other pistons are firing. That variance or pulse is know as a torque pulse or impulse. How does is feel? Smoother delivery or less depending on engine/cylinders.

Here’s some charts explaining some.

This is the power/torque pulses from 3 different engines. I4, V6, V8 for 1 rotation of the crankshaft. This is just high level to understand the lumpy/variance/vibrations that occur between the engine types.



7A61EEAA-35AA-4C8F-A7EF-5F48F1FB4C43.gif



052D7A77-5E04-4B9B-B3F2-B78FC9E898D9.gif



B4109840-5AFE-41FB-9CC9-44A845228D40.gif



So we see that 4cyl has the biggest variance and vibrational issues inherently. (Not counting vibration dampers, counterweights between engines) Looking at you 4BT.

Let’s look at a clutch disk. Has friction material on the outside, a splined hub and springs. The hub is free to slightly rotate to handle and get rid of noise vibrations and harshness (nvh) that come from you guessed it, the engine, specifically the crank and all those lovely torque pulses.

You can imagine there is a lot of different clutch’s to handle all the different torque pulses and NVH from each engine. Some overlap, some might work, some definitely won’t work even though the power specs and size is the same.


1E7A2332-426A-4C3A-B3C2-10B03C96D116.gif


All that hub rotation, springs, damping has been figured out by smart physics people on what should hold up taking into account this whole meaningless post of NVH, torque pulse etc. there is a lot of cool stuff they are doing with regards to this that I just didn’t want to go down that big rabbit hole.
A great wealth of knowledge here that I would have been absolutely clueless to otherwise. I ended up buying two clutches since $70 is hard to beat and who knows if I'll be able to get one the next time I'll need a clutch (hopefully in a very very long time)
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Used some fancy loctite stuff for dowels on the new dowel pins since the last one just decided to fly out.
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Ready for install
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Took 2 hours to take the transmission out and 6 hours to put it back in :cool: The joys of using a normal floor jack instead of a transmission jack. if anyone has a spare 4WD light transfercase sensor they aren't using, let me know I'll purchase it from you for the right price. Mine got a little buggered.
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Been waiting for 2 weeks on a T3 --> T25 turbo flange adapter that was labled as in stock when I bought it. Then I was told it was gonna be a week delay, then another week... So I put a nut and bolt through the oil feed so I could at least start the thing and test if everything worked alright. Luckily everything seems to be in working order! I havent driven it really anywhere just up and down the driveway.
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Picked up some pretty nice rock sliders off of marketplace for a 2010's Tacoma, they were about 12 inches too long so I had to cut them down and reweld it all.
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Also picked up this 1966 Honda with the original 1966 title for $600 a couple days ago. Will be cool to get running again
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Also, just figured I'd throw this out there. A good buddy of mine is out near Tacoma, WA on a cross-country trip and a LBJ in his Sequoia let loose. Classic Toyota. Well really the bolts holding it in sheared. Tire popped. If anyone who reads this is somewhat nearby and could offer some tools or a place to work or really anything, shoot me a PM. Thank ya.
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A great wealth of knowledge here that I would have been absolutely clueless to otherwise. I ended up buying two clutches since $70 is hard to beat and who knows if I'll be able to get one the next time I'll need a clutch (hopefully in a very very long time)
View attachment 4188012

Used some fancy loctite stuff for dowels on the new dowel pins since the last one just decided to fly out.
View attachment 4188011

Ready for install
View attachment 4188010

Took 2 hours to take the transmission out and 6 hours to put it back in :cool: The joys of using a normal floor jack instead of a transmission jack. if anyone has a spare 4WD light transfercase sensor they aren't using, let me know I'll purchase it from you for the right price. Mine got a little buggered.
View attachment 4188008

Been waiting for 2 weeks on a T3 --> T25 turbo flange adapter that was labled as in stock when I bought it. Then I was told it was gonna be a week delay, then another week... So I put a nut and bolt through the oil feed so I could at least start the thing and test if everything worked alright. Luckily everything seems to be in working order! I havent driven it really anywhere just up and down the driveway.
View attachment 4188009

Picked up some pretty nice rock sliders off of marketplace for a 2010's Tacoma, they were about 12 inches too long so I had to cut them down and reweld it all.
View attachment 4188006View attachment 4188005


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Also picked up this 1966 Honda with the original 1966 title for $600 a couple days ago. Will be cool to get running again
View attachment 4188007

Also, just figured I'd throw this out there. A good buddy of mine is out near Tacoma, WA on a cross-country trip and a LBJ in his Sequoia let loose. Classic Toyota. Well really the bolts holding it in sheared. Tire popped. If anyone who reads this is somewhat nearby and could offer some tools or a place to work or really anything, shoot me a PM. Thank ya.
View attachment 4188108

That is a really nice K0 CT200! Let me know if you need parts for the Trail, I have two parts bikes
 
On Monday the turbo adapter I had been waiting on for the past 3 weeks to arrive loctated from a store only 2 hours away from me, was officially canceled. Ordered a Benzforce T3-T25 adapter and it showed up on Wednesday... Made some intake piping for the new turbo out of scrap metal and a plasma cutter.

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I’ve never been able to get nice weld beads like that with a mig much less a stick welder. You’re talented.
Thank you! 6011 downhill with the amps turned up isn't too difficult 😂 especially when I'm used to running 7018 uphill. Decided to weld this flange onto my exhuast with a stick welder for some better penetration compared to my itty bitty flux core welder. Came out decent.
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Downpipe for the new TD04HL-11TKS tacked into place.
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Feels so wrong to be stick welding exhaust 😂


Hit the road! Good to be back driving this thing.
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Better look at my DIY exhaust setup


Looks pretty good with the rock sliders. And it's much easier for me and my girl to get into.
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Wired up and mounted that 24v air compressor I got for cheap locally. Will be cool to have onboard air.
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I have more to report on the turbo and such but will later after I do some testing and dialing in with it. Currently on hills where I would hit 1250°F EGTs on I now struggle to break 900f. Definitely needs some more fuel, I'm also gonna delete the altitude compensator on the back of the injection pump. I pulled it off, and found that the plunger that affects fuel delivery depending on altitude was frozen in place with some rust.

That is a really nice K0 CT200! Let me know if you need parts for the Trail, I have two parts bikes
Noted!! Thank you. I haven't even had a free second to look at it or try and get it to run as I've just been tunnel-visioned on the troopy with this trip coming up.
 
I have that compressor too. Little sucker gets very hot. I have to use a wet paper towel to handle the quick disconnects when i am done.
 
Finished welding the rest of my exhaust out the back. For the first time in 4 years, I don't get a slight (or heavy) smell of burnt diesel! So enjoyable.
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Pretty neat little combo. Gave it some starting fluid, fresh gas, cleaned the points, and it started right up runs great, I haven't even touched the carb
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With the new turbo, I went ahead and bought a turbo blanket and my brakes have drastically improved! I had a feeling that bare turbo before wasnt really helping my brakes but I guess it was really hindering them. With that heat contained it stops much better now, I'm probaly gonna flush the whole system out with some DOT4 and see if there's any more of an improvement.
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Also, absolutely outstanding news. Remember how I was concerned about my new pressure plate being an inch shorter or so. Well it definitely did affect things cause once I got it on the road, my clutch engagement was WAY higher, it would only do something at the very tippy top of the clutch pedal being released. BTW I had to swap out the OEM master cylinder for a 1" bore wilwood master cylinder when I originally did the swap cause the OEM one wouldn't push the clutch enough. This in turn made the clutch VERY stiff to push in. @cruiserinsanity @svsisu @Shyrock can all attest to this, as they have driven the Red Rocket.
IMG_1277.webp


So I went ahead and downsized to a 7/8 bore wilwood. Still plenty high but much easier to push in. Figured what the hell, I'll try to throw the OEM master cylinder back in there, and IT WORKS! Very easy to push in now, clutch engagement feels great. Much easier to drive now.
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Popped the top on a rainy day to have some working room and be able to tidy up alot of the electrical inside. Looks good.
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Took a test drive out to Wisemans View last night while messing with the fuel screw on the injection pump. I've backed it out 3/4 of a turn and feel pretty happy about it. It's so much FASTER, tons of torque in all the right places, and I can't get the EGT's to crack 1150f degrees pre turbo on the longest of uphills. Hills I had to do in 4th gear I can now do in 5th, hills that I had to do in 3rd gear I can now do in 4th, etc.


and a beautiful view.
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Now this is all well and dandy. Things are going great... almost too great. Well don't y'all worry cause of course this thing will always be a pain in my side one way or another.
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My lady was weed-eating the front yard and accidentally hit a little patch of gravel 30ft away. You would have thought someone had been shot by how freaked out she was. She doesn't really cry over stupid stuff ever which is one of my favorite things about her, but she was really crying and felt absolutely horrible. It's no big deal, just another thing, nothing time and money can't fix.

Got it all tidy'd up for the time being. If anyone has a spare window and weatherstripping laying around, let me know! If not, seems like I'll be forking more money on shipping once again than the parts themselves are worth.
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I have that compressor too. Little sucker gets very hot. I have to use a wet paper towel to handle the quick disconnects when i am done.
Noted, thanks for the heads up. I'll do my best to give it some good airflow. What size air hose are you using with it? I got 3/8" ID.
 
Time for a diy Gulwing window..
You know, I was kinda disappointed that out of any of the windows to break it was this one. Arguably the most important window for me to still be able to see through while backing up and changing lanes. If it was any of the windows on the driver's side, I would be immediately gulfwinging it.
 
You know, I was kinda disappointed that out of any of the windows to break it was this one. Arguably the most important window for me to still be able to see through while backing up and changing lanes. If it was any of the windows on the driver's side, I would be immediately gulfwinging it.

I wonder if the driver side glass is the same..
 
What size air hose are you using with it?
I have a setup so I can fill two tires at a time. You’re right, larger diameter hoses help the compressor. I also put a 40 psi pop-off valve in the mix so I don’t have to use a gauge.
 
Finished welding the rest of my exhaust out the back. For the first time in 4 years, I don't get a slight (or heavy) smell of burnt diesel! So enjoyable.
View attachment 4193851

Pretty neat little combo. Gave it some starting fluid, fresh gas, cleaned the points, and it started right up runs great, I haven't even touched the carb
View attachment 4193842

With the new turbo, I went ahead and bought a turbo blanket and my brakes have drastically improved! I had a feeling that bare turbo before wasnt really helping my brakes but I guess it was really hindering them. With that heat contained it stops much better now, I'm probaly gonna flush the whole system out with some DOT4 and see if there's any more of an improvement.
View attachment 4193849

Also, absolutely outstanding news. Remember how I was concerned about my new pressure plate being an inch shorter or so. Well it definitely did affect things cause once I got it on the road, my clutch engagement was WAY higher, it would only do something at the very tippy top of the clutch pedal being released. BTW I had to swap out the OEM master cylinder for a 1" bore wilwood master cylinder when I originally did the swap cause the OEM one wouldn't push the clutch enough. This in turn made the clutch VERY stiff to push in. @cruiserinsanity @svsisu @Shyrock can all attest to this, as they have driven the Red Rocket.
View attachment 4193852

So I went ahead and downsized to a 7/8 bore wilwood. Still plenty high but much easier to push in. Figured what the hell, I'll try to throw the OEM master cylinder back in there, and IT WORKS! Very easy to push in now, clutch engagement feels great. Much easier to drive now.
View attachment 4193847

Popped the top on a rainy day to have some working room and be able to tidy up alot of the electrical inside. Looks good.
View attachment 4193850

Took a test drive out to Wisemans View last night while messing with the fuel screw on the injection pump. I've backed it out 3/4 of a turn and feel pretty happy about it. It's so much FASTER, tons of torque in all the right places, and I can't get the EGT's to crack 1150f degrees pre turbo on the longest of uphills. Hills I had to do in 4th gear I can now do in 5th, hills that I had to do in 3rd gear I can now do in 4th, etc.


and a beautiful view.
View attachment 4193846

Now this is all well and dandy. Things are going great... almost too great. Well don't y'all worry cause of course this thing will always be a pain in my side one way or another.
View attachment 4193845

My lady was weed-eating the front yard and accidentally hit a little patch of gravel 30ft away. You would have thought someone had been shot by how freaked out she was. She doesn't really cry over stupid stuff ever which is one of my favorite things about her, but she was really crying and felt absolutely horrible. It's no big deal, just another thing, nothing time and money can't fix.

Got it all tidy'd up for the time being. If anyone has a spare window and weatherstripping laying around, let me know! If not, seems like I'll be forking more money on shipping once again than the parts themselves are worth.
View attachment 4193843View attachment 4193844



Noted, thanks for the heads up. I'll do my best to give it some good airflow. What size air hose are you using with it? I got 3/8" ID.

Jonathon,

I have that window. It is on the silver Troopy you got the 3B out of. It's yours if we can figure how to get it to you from Memphis.

John
 
Jonathon,

I have that window. It is on the silver Troopy you got the 3B out of. It's yours if we can figure how to get it to you from Memphis.

John
Cannot thank you enough for reaching out and offering, as well as with that 3B even though it didn't work out too well 😂 . Hard to believe it's already been 4 years since my buddy and I drove across America in that taco with a blown head gasket just to get that motor...

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I might be at Windsock for the 70 meet and greet.
You going?
Sadly not, I plan to be on my cross-country trip when the meet-and-greet is going on. Pissed to miss it yet another year but theres no other timing that really works well schedule and temperature wise. I'll shoot you a text tomorrow morning about the glass. Thank you
 
@theglobb I had the same thing happen like 5 years ago or so on my Jetta. I was weed eating for awhile then went later to drive the Jetta and the passenger rear window was shattered.

Ever since I make sure all the vehicles are out of the way when I weedeat 😂

Tell your girlfriend not to feel so bad. My wife backed my 55 out of the garage and folded the drivers door backwards. Try finding a 55 door!

Here is what it looked like after the fold job.

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Any chance for the trip you can find some Lexan or something so you can see out of it?
 
Any chance for the trip you can find some Lexan or something so you can see out of it?
Not needed! Window broken on Wednesday, got it installed on Sunday. Pretty crazy. MASSIVE shout out to @nuclearbeef for donating a window to the Red Rocket to keep it going. He has been more than kind to me over the years. I was lucky enough to have 2 of my freinds driving from CA -> NC on
I-40 and were able to pick it up on the way home.
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She was determined to replace it since she was the one who broke it, I'm not complaining! Was a little odd to not be the one working on the Red Rocket for once 😂



I got my 24-volt ex-military Warn helicopter winch about 3 years ago now. I've used it a couple times when I've had no other choice but I've had to use jumper cables and a screwdriver to jump the terminals whilst hanging onto the front bumper... not the safest or easiest. Finally I've spent some time and money building a winch controller/contactor combination that is 24v compatible. All of the 24v Warn control boxes/contactors were all $400 or more, not doing that. Ended up finding a superwinch contactor made for an 18,000 lb winch they make that will work just fine with mine, wired into a Warn 3-pin controller socket and then found a NOS Warn utility winch controller on ebay for $20.


Speaking of kindness from strangers off the internet, @prwillard2 sent me all that winch wire on the winch for free among amongst a bunch of other odds and ends for it all those years ago. Thank you!

Just filled up and averaged 19mpg around town, 1mpg MORE than I was getting around town before the turbo and fuel turned up. Sweet. I'll be driving it home to Wilmington this week so I'll be excited to see if my MPG increases or decreases on the highway.

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🤔 I sure would have thought it could be used. Is it concave or something?
The part numbers are different in the system and after looking at the "new" window in person. It does infact have a bit of a bend in it.
Not the stickers!
(I have the same Ride the Wind sticker too!)
I'll snag one the next time I see @Roastchestnuts :cool:
 
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